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Stainless 316 vs. Titanium Ti-6Al-4V

Compare Stainless 316 vs. Titanium Ti-6Al-4V strength, stiffness, weight and thermal properties.

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Stainless 316Wrought
Titanium Ti-6Al-4VWrought
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Mechanical
Yield strength265MPasourcetypical (representative), annealed 1.0 mm sheet885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength583MPasourcetypical (representative), annealed 1.0 mm sheet940MPasourcetypical, plate, annealed
Elongation at break61%sourcetypical (representative), annealed, in 2 in. (51 mm)16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)200GPasourcetypical, in tension107–122GPasourcetypical range, 20 °C
Density8,027kg/m³sourcetypical4,430kg/m³sourcenominal
Strength to weight33kN·m/kg200kN·m/kg6.05x higher
Stiffness to weight24.9MN·m/kg25.8MN·m/kg4% higher
Poisson's ratio0.3sourcedesign value (structural stainless steels)0.342sourcemean of TIMET measurements
Shear modulus76.9GPa1.8x stiffer in shear42.7GPa
Bulk modulus167GPa121GPa
Speed of sound4,992m/s5,084m/s
Thermal
Thermal conductivity14.6W/m·Ksource20–100 °C6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion16.5µm/m·Ksourcemean, 20–100 °C9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing82.5µm growth45µm growth1.83x less
Specific heat450J/kg·Ksourceat 20 °C580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)4.04mm²/s1.57x faster2.57mm²/s
Thermal shock resistance821W/m3,730W/m4.54x more resistant
Melting point1,390–1,440°Csourcemelting range1,630–1,650°Csourcemelting range
Max service temperature871–899°Csourceoxidation (scaling) limit in air400°Csourceupper recommended use temperature
Values forATI 316 (UNS S31600), annealed 1.0 mm sheet, ATI technical data sheet (2012); Poisson's ratio from the Nickel Institute/SCI structural stainless design manualTIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Stainless 316 stronger than Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against 265 MPa for Stainless 316 (3.34x).

Which is lighter, Stainless 316 or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is lighter: 4,430 kg/m³ against 8,027 kg/m³ for Stainless 316.

Which is stiffer, Stainless 316 or Titanium Ti-6Al-4V?

Stainless 316 is stiffer: Young's modulus 200 GPa against 115 GPa for Titanium Ti-6Al-4V, so the same part in Stainless 316 deflects less under the same load.

Which is lighter for the same job, Stainless 316 or Titanium Ti-6Al-4V?

For the same stiffness or strength: Titanium Ti-6Al-4V is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beStainless 316Titanium Ti-6Al-4V
Stiff rod or tie (tension)4% heavierlighter
Stiff beam (bending)37% heavierlighter
Stiff panel or plate1.5x heavierlighter
Strong rod or tie6.05x heavierlighter
Strong beam4.05x heavierlighter
Strong panel or plate3.31x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Stainless 316 or Titanium Ti-6Al-4V?

Stainless 316 conducts heat better: 14.6 W/m·K against 6.6 W/m·K for Titanium Ti-6Al-4V.

Which expands less with temperature?

Titanium Ti-6Al-4V expands less: 9 µm/m·K against 16.5 µm/m·K for Stainless 316.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelStainless 316Titanium Ti-6Al-4V
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickStainless 316Titanium Ti-6Al-4V
Strength against density

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