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Steel vs. Titanium Ti-6Al-4V

Compare Steel vs. Titanium Ti-6Al-4V strength, stiffness, weight and thermal properties.

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SteelWrought
Titanium Ti-6Al-4VWrought
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Mechanical
Yield strength385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)940MPasourcetypical, plate, annealed
Elongation at breaknot sourced16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)200GPasourcedesign value (AISC 360-16)107–122GPasourcetypical range, 20 °C
Density7,850kg/m³sourcenominal (constructional data)4,430kg/m³sourcenominal
Strength to weight49kN·m/kg200kN·m/kg4.07x higher
Stiffness to weight25.5MN·m/kg25.8MN·m/kg1% higher
Poisson's ratio0.3sourcedesign value (AISC 360-16 Commentary)0.342sourcemean of TIMET measurements
Shear modulus76.9GPa1.8x stiffer in shear42.7GPa
Bulk modulus167GPa121GPa
Speed of sound5,048m/s5,084m/s
Thermal
Thermal conductivity48W/m·Ksourcenominal at 20 °C6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion12µm/m·Ksourcenominal (constructional data, no temperature range stated)9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing60µm growth45µm growth33% less
Specific heat460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)13mm²/s5.06x faster2.57mm²/s
Thermal shock resistance5,390W/m45% more resistant3,730W/m
Melting pointnot sourced1,630–1,650°Csourcemelting range
Max service temperaturenot sourced400°Csourceupper recommended use temperature
Values forGeneric structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.TIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Steel stronger than Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against 385 MPa for Steel (2.3x).

Which is lighter, Steel or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is lighter: 4,430 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, Steel or Titanium Ti-6Al-4V?

Steel is stiffer: Young's modulus 200 GPa against 115 GPa for Titanium Ti-6Al-4V, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, Steel or Titanium Ti-6Al-4V?

For the same stiffness or strength: Titanium Ti-6Al-4V is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beSteelTitanium Ti-6Al-4V
Stiff rod or tie (tension)1% heavierlighter
Stiff beam (bending)34% heavierlighter
Stiff panel or plate47% heavierlighter
Strong rod or tie4.07x heavierlighter
Strong beam3.09x heavierlighter
Strong panel or plate2.69x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Steel or Titanium Ti-6Al-4V?

Steel conducts heat better: 48 W/m·K against 6.6 W/m·K for Titanium Ti-6Al-4V.

Which expands less with temperature?

Titanium Ti-6Al-4V expands less: 9 µm/m·K against 12 µm/m·K for Steel.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteelTitanium Ti-6Al-4V
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteelTitanium Ti-6Al-4V
Strength against density

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