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Steel vs. Zinc Zamak 3

Compare Steel vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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SteelWrought
Zinc Zamak 3Cast
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Mechanical
Yield strength385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC221MPasourcetypical
Ultimate tensile strength505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)283MPasourcetypical
Elongation at breaknot sourced10%sourcetypical, in 2 in.
Young's modulus (stiffness)200GPasourcedesign value (AISC 360-16)85.5GPasourcetypical
Density7,850kg/m³sourcenominal (constructional data)6,600kg/m³sourcetypical
Strength to weight49kN·m/kg46% higher33.5kN·m/kg
Stiffness to weight25.5MN·m/kg1.97x higher13MN·m/kg
Poisson's ratio0.3sourcedesign value (AISC 360-16 Commentary)0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus76.9GPa2.29x stiffer in shear33.7GPa
Bulk modulus167GPa62GPa
Speed of sound5,048m/s3,599m/s
Thermal
Thermal conductivity48W/m·Ksourcenominal at 20 °C113W/m·Ksourcetypical
Thermal expansion12µm/m·Ksourcenominal (constructional data, no temperature range stated)27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing60µm growth2.28x less137µm growth
Specific heat460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C419J/kg·Ksourcetypical
Heats up and cools (diffusivity)13mm²/s40.9mm²/s3.14x faster
Thermal shock resistance5,390W/m7,782W/m44% more resistant
Melting pointnot sourced381–387°Csourcemelting range
Values forGeneric structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Steel stronger than Zinc Zamak 3?

Steel is stronger: its yield strength is 385 MPa against 221 MPa for Zinc Zamak 3 (1.74x).

Which is lighter, Steel or Zinc Zamak 3?

Zinc Zamak 3 is lighter: 6,600 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, Steel or Zinc Zamak 3?

Steel is stiffer: Young's modulus 200 GPa against 85.5 GPa for Zinc Zamak 3, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, Steel or Zinc Zamak 3?

For the same stiffness or strength: Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beSteelZinc Zamak 3
Stiff rod or tie (tension)lighter1.97x heavier
Stiff beam (bending)lighter29% heavier
Stiff panel or platelighter12% heavier
Strong rod or tielighter46% heavier
Strong beamlighter22% heavier
Strong panel or platelighter11% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Steel or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 48 W/m·K for Steel.

Which expands less with temperature?

Steel expands less: 12 µm/m·K against 27.4 µm/m·K for Zinc Zamak 3.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelSteelZinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickSteelZinc Zamak 3
Strength against density

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