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Titanium Ti-6Al-4V vs. Plastic TPU

Compare Titanium Ti-6Al-4V vs. Plastic TPU strength, stiffness, weight and thermal properties.

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Titanium Ti-6Al-4VWrought
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offsetnot given (tensile used)
Ultimate tensile strength940MPasourcetypical, plate, annealed23.7MPasourcetypical, stress at break
Flexural strengthnot sourced4.1MPasourcetypical
Elongation at break16%sourcetypical, in 2 in., plate annealednot sourced
Young's modulus (stiffness)107–122GPasourcetypical range, 20 °C0.067GPasourcetypical
Density4,430kg/m³sourcenominal1,220kg/m³sourcetypical
Strength to weight200kN·m/kg10.3x higher19.4kN·m/kg
Stiffness to weight25.8MN·m/kg471x higher0.0549MN·m/kg
Poisson's ratio0.342sourcemean of TIMET measurementsnot sourced
Shear modulus42.7GPanot sourced
Bulk modulus121GPanot sourced
Speed of sound5,084m/s234m/s
Thermal
Thermal conductivity6.6W/m·Ksourcetypical, 20 °C, mill annealednot sourced
Thermal expansion9µm/m·Ksourcetypical, mean 0-100 °Cnot sourced
100 mm part over a 50 °C swing45µm growthnot sourced
Specific heat580J/kg·Ksourcetypical, 20 °Cnot sourced
Heats up and cools (diffusivity)2.57mm²/snot sourced
Thermal shock resistance3,730W/mnot sourced
Melting point1,630–1,650°Csourcemelting range217°Csourcetypical
Max service temperature400°Csourceupper recommended use temperature50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forTIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical propertiesUltimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Titanium Ti-6Al-4V stronger than Plastic TPU?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against tensile strength 23.7 MPa for Plastic TPU (37.3x).

Which is lighter, Titanium Ti-6Al-4V or Plastic TPU?

Plastic TPU is lighter: 1,220 kg/m³ against 4,430 kg/m³ for Titanium Ti-6Al-4V.

Which is stiffer, Titanium Ti-6Al-4V or Plastic TPU?

Titanium Ti-6Al-4V is stiffer: Young's modulus 115 GPa against 0.067 GPa for Plastic TPU, so the same part in Titanium Ti-6Al-4V deflects less under the same load.

Which is lighter for the same job, Titanium Ti-6Al-4V or Plastic TPU?

For the same stiffness or strength: Titanium Ti-6Al-4V is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beTitanium Ti-6Al-4VPlastic TPU
Stiff rod or tie (tension)lighter471x heavier
Stiff beam (bending)lighter11.4x heavier
Stiff panel or platelighter3.29x heavier
Strong rod or tielighter10.3x heavier
Strong beamlighter3.08x heavier
Strong panel or platelighter1.68x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelTitanium Ti-6Al-4VPlastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickTitanium Ti-6Al-4VPlastic TPU
Strength against density

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