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Titanium Ti-6Al-4V vs. Zinc Zamak 3

Compare Titanium Ti-6Al-4V vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Titanium Ti-6Al-4VWrought
Zinc Zamak 3Cast
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Mechanical
Yield strength885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset221MPasourcetypical
Ultimate tensile strength940MPasourcetypical, plate, annealed283MPasourcetypical
Elongation at break16%sourcetypical, in 2 in., plate annealed10%sourcetypical, in 2 in.
Young's modulus (stiffness)107–122GPasourcetypical range, 20 °C85.5GPasourcetypical
Density4,430kg/m³sourcenominal6,600kg/m³sourcetypical
Strength to weight200kN·m/kg5.97x higher33.5kN·m/kg
Stiffness to weight25.8MN·m/kg2x higher13MN·m/kg
Poisson's ratio0.342sourcemean of TIMET measurements0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulus42.7GPa27% stiffer in shear33.7GPa
Bulk modulus121GPa62GPa
Speed of sound5,084m/s3,599m/s
Thermal
Thermal conductivity6.6W/m·Ksourcetypical, 20 °C, mill annealed113W/m·Ksourcetypical
Thermal expansion9µm/m·Ksourcetypical, mean 0-100 °C27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing45µm growth3.04x less137µm growth
Specific heat580J/kg·Ksourcetypical, 20 °C419J/kg·Ksourcetypical
Heats up and cools (diffusivity)2.57mm²/s40.9mm²/s15.9x faster
Thermal shock resistance3,730W/m7,782W/m2.09x more resistant
Melting point1,630–1,650°Csourcemelting range381–387°Csourcemelting range
Max service temperature400°Csourceupper recommended use temperaturenot sourced
Values forTIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical propertiesZamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Titanium Ti-6Al-4V stronger than Zinc Zamak 3?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against 221 MPa for Zinc Zamak 3 (4x).

Which is lighter, Titanium Ti-6Al-4V or Zinc Zamak 3?

Titanium Ti-6Al-4V is lighter: 4,430 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, Titanium Ti-6Al-4V or Zinc Zamak 3?

Titanium Ti-6Al-4V is stiffer: Young's modulus 115 GPa against 85.5 GPa for Zinc Zamak 3, so the same part in Titanium Ti-6Al-4V deflects less under the same load.

Which is lighter for the same job, Titanium Ti-6Al-4V or Zinc Zamak 3?

For the same stiffness or strength: Titanium Ti-6Al-4V is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beTitanium Ti-6Al-4VZinc Zamak 3
Stiff rod or tie (tension)lighter2x heavier
Stiff beam (bending)lighter1.72x heavier
Stiff panel or platelighter1.64x heavier
Strong rod or tielighter5.97x heavier
Strong beamlighter3.76x heavier
Strong panel or platelighter2.98x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Titanium Ti-6Al-4V or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 6.6 W/m·K for Titanium Ti-6Al-4V.

Which expands less with temperature?

Titanium Ti-6Al-4V expands less: 9 µm/m·K against 27.4 µm/m·K for Zinc Zamak 3.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelTitanium Ti-6Al-4VZinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickTitanium Ti-6Al-4VZinc Zamak 3
Strength against density

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