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DMLS Ti-6Al-4V ELI Titanium vs. Plastic TPU

Compare DMLS Ti-6Al-4V ELI Titanium vs. Plastic TPU strength, stiffness, weight and thermal properties.

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DMLS Ti-6Al-4V ELI Titanium3D printed metal (DMLS)
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength1,100MPasourcetypical, as built, average of horizontal + vertical (M400)not given (tensile used)
Ultimate tensile strength1,270MPasourcetypical, as built, average of horizontal + vertical (M400)23.7MPasourcetypical, stress at break
Flexural strengthnot sourced4.1MPasourcetypical
Elongation at break8.7%sourcetypical at break, as built (M400)not sourced
Young's modulus (stiffness)110GPasourcesame maker and process, sibling grade: EOS Titanium Ti64 (Grade 5) on EOS M 290, as built, XY and Z, typical0.067GPasourcetypical
Density4,400kg/m³sourcetypical part density (ISO 3369), M4001,220kg/m³sourcetypical
Strength to weight250kN·m/kg12.9x higher19.4kN·m/kg
Stiffness to weight25MN·m/kg455x higher0.0549MN·m/kg
Poisson's ratio0.342sourcewrought TIMETAL 6-4 (TIMET measurement, mean of 10); composition-level, not DMLS-measurednot sourced
Shear modulus41GPanot sourced
Bulk modulus116GPanot sourced
Speed of sound5,000m/s234m/s
Thermal
Thermal conductivity6.6W/m·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °Cnot sourced
Thermal expansion9µm/m·Ksourcemean 25-100 °C, ASTM E228; EOS Ti64 Grade 23 (=ELI) on EOS M 290 40 µm; condition not stated (sheet's mechanical data are heat treated)not sourced
100 mm part over a 50 °C swing45µm growthnot sourced
Specific heat580J/kg·Ksourcebase material: wrought Ti-6Al-4V / 6-4 ELI (TIMET datasheet), 20 °Cnot sourced
Heats up and cools (diffusivity)2.59mm²/snot sourced
Thermal shock resistance4,825W/mnot sourced
Melting point1,630–1,650°Csourcemelting range, wrought TIMETAL 6-4 (composition-level)217°Csourcetypical
Max service temperaturenot sourced50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forEOS Titanium Ti64ELI (powder 9011-0040; ASTM F136/F3001, i.e. Grade 23) on EOS M400 SF, parameter set Ti64ELI_030_FlexM400_100, 30 µm, as built; ISO 6892-1 A14Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS Ti-6Al-4V ELI Titanium and Plastic TPU are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS Ti-6Al-4V ELI Titanium stronger than Plastic TPU?

DMLS Ti-6Al-4V ELI Titanium is stronger: its yield strength is 1,100 MPa against tensile strength 23.7 MPa for Plastic TPU (46.4x).

Which is lighter, DMLS Ti-6Al-4V ELI Titanium or Plastic TPU?

Plastic TPU is lighter: 1,220 kg/m³ against 4,400 kg/m³ for DMLS Ti-6Al-4V ELI Titanium.

Which is stiffer, DMLS Ti-6Al-4V ELI Titanium or Plastic TPU?

DMLS Ti-6Al-4V ELI Titanium is stiffer: Young's modulus 110 GPa against 0.067 GPa for Plastic TPU, so the same part in DMLS Ti-6Al-4V ELI Titanium deflects less under the same load.

Which is lighter for the same job, DMLS Ti-6Al-4V ELI Titanium or Plastic TPU?

For the same stiffness or strength: DMLS Ti-6Al-4V ELI Titanium is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beDMLS Ti-6Al-4V ELI TitaniumPlastic TPU
Stiff rod or tie (tension)lighter455x heavier
Stiff beam (bending)lighter11.2x heavier
Stiff panel or platelighter3.27x heavier
Strong rod or tielighter12.9x heavier
Strong beamlighter3.58x heavier
Strong panel or platelighter1.89x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelDMLS Ti-6Al-4V ELI TitaniumPlastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickDMLS Ti-6Al-4V ELI TitaniumPlastic TPU
Strength against density

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