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Plastic TPU vs. Zinc Zamak 3

Compare Plastic TPU vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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Plastic TPU3D printed (FDM)
Zinc Zamak 3Cast
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Mechanical
Yield strengthnot given (tensile used)221MPasourcetypical
Ultimate tensile strength23.7MPasourcetypical, stress at break283MPasourcetypical
Flexural strength4.1MPasourcetypicalnot sourced
Elongation at breaknot sourced10%sourcetypical, in 2 in.
Young's modulus (stiffness)0.067GPasourcetypical85.5GPasourcetypical1,276x stiffer
Density1,220kg/m³sourcetypical5.41x lighter6,600kg/m³sourcetypical
Strength to weight19.4kN·m/kg33.5kN·m/kg1.72x higher
Stiffness to weight0.0549MN·m/kg13MN·m/kg236x higher
Poisson's rationot sourced0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulusnot sourced33.7GPa
Bulk modulusnot sourced62GPa
Speed of sound234m/s3,599m/s
Thermal
Thermal conductivitynot sourced113W/m·Ksourcetypical
Thermal expansionnot sourced27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swingnot sourced137µm growth
Specific heatnot sourced419J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced40.9mm²/s
Thermal shock resistancenot sourced7,782W/m
Melting point217°Csourcetypical381–387°Csourcemelting range
Max service temperature50.3°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic TPU stronger than Zinc Zamak 3?

Zinc Zamak 3 is stronger: its yield strength is 221 MPa against tensile strength 23.7 MPa for Plastic TPU (9.32x).

Which is lighter, Plastic TPU or Zinc Zamak 3?

Plastic TPU is lighter: 1,220 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, Plastic TPU or Zinc Zamak 3?

Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 0.067 GPa for Plastic TPU, so the same part in Zinc Zamak 3 deflects less under the same load.

Which is lighter for the same job, Plastic TPU or Zinc Zamak 3?

For the same stiffness or strength: Plastic TPU is lighter for a strong beam, strong panel or plate; Zinc Zamak 3 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie.

Part that must bePlastic TPUZinc Zamak 3
Stiff rod or tie (tension)236x heavierlighter
Stiff beam (bending)6.6x heavierlighter
Stiff panel or plate2x heavierlighter
Strong rod or tie1.72x heavierlighter
Strong beamlighter22% heavier
Strong panel or platelighter1.77x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic TPUZinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic TPUZinc Zamak 3
Strength against density

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