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Plastic ABS (bulk/injection) vs. FDM HIPS

Compare Plastic ABS (bulk/injection) vs. FDM HIPS strength, stiffness, weight and thermal properties.

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Plastic ABS (bulk/injection)Bulk polymer (molded or machined)
FDM HIPS3D printed (FDM)
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Mechanical
Yield strength45MPasourcetypical, tensile stress at yield 23 °Cnot given (tensile used)
Ultimate tensile strengthnot sourced18.4MPasourcetypical
Flexural strength65MPasourcetypical, 23 °C31.8MPasourcetypical
Elongation at break10%sourcenominal strain at break, 23 °C1.4%sourcetypical
Young's modulus (stiffness)2.3GPasourcetypical45% stiffer1.59GPasourcetypical
Density1,040kg/m³sourcetypical1,023kg/m³sourcetypical
Strength to weight43.3kN·m/kg2.41x higher18kN·m/kg
Stiffness to weight2.21MN·m/kg42% higher1.55MN·m/kg
Poisson's ratio0.39sourcetypical, ABS family (Covestro Part and Mold Design guide, Table 3-1)not sourced
Shear modulus0.827GPanot sourced
Bulk modulus3.48GPanot sourced
Speed of sound1,487m/s1,246m/s
Thermal
Thermal conductivity0.17W/m·Ksourcetypical0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
Thermal expansion80–110µm/m·Ksourcerange80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical
100 mm part over a 50 °C swing475µm growth400µm growth19% less
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistance21.4W/mnot sourced
Glass transitionnot sourced99°Csourcetypical
Max service temperature94°CsourceHDT 1.8 MPa (annealed 4 h/80 °C)86°CsourceHDT 1.8 MPa
Values forINEOS Styrolution Terluran GP-22 general-purpose injection-molding ABS, ISO typical values (TDS revision 08/01/2022)BASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS (bulk/injection) stronger than FDM HIPS?

Plastic ABS (bulk/injection) is stronger: its yield strength is 45 MPa against tensile strength 18.4 MPa for FDM HIPS (2.45x).

Which is lighter, Plastic ABS (bulk/injection) or FDM HIPS?

FDM HIPS is lighter: 1,023 kg/m³ against 1,040 kg/m³ for Plastic ABS (bulk/injection).

Which is stiffer, Plastic ABS (bulk/injection) or FDM HIPS?

Plastic ABS (bulk/injection) is stiffer: Young's modulus 2.3 GPa against 1.59 GPa for FDM HIPS, so the same part in Plastic ABS (bulk/injection) deflects less under the same load.

Which is lighter for the same job, Plastic ABS (bulk/injection) or FDM HIPS?

For the same stiffness or strength: Plastic ABS (bulk/injection) is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABS (bulk/injection)FDM HIPS
Stiff rod or tie (tension)lighter42% heavier
Stiff beam (bending)lighter18% heavier
Stiff panel or platelighter11% heavier
Strong rod or tielighter2.41x heavier
Strong beamlighter1.79x heavier
Strong panel or platelighter1.54x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS (bulk/injection) or FDM HIPS?

Plastic ABS (bulk/injection) conducts heat better: 0.17 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

FDM HIPS expands less: 80 µm/m·K against 95 µm/m·K for Plastic ABS (bulk/injection).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABS (bulk/injection)FDM HIPS
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABS (bulk/injection)FDM HIPS
Strength against density

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