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Plastic ABS (bulk/injection) vs. DMLS 17-4PH Stainless Steel

Compare Plastic ABS (bulk/injection) vs. DMLS 17-4PH Stainless Steel strength, stiffness, weight and thermal properties.

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Plastic ABS (bulk/injection)Bulk polymer (molded or machined)
DMLS 17-4PH Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strength45MPasourcetypical, tensile stress at yield 23 °C861MPasourcemean, as built, horizontal (N=72)
Ultimate tensile strengthnot sourced886MPasourcemean, as built, horizontal (N=72)
Flexural strength65MPasourcetypical, 23 °Cnot sourced
Elongation at break10%sourcenominal strain at break, 23 °C19.9%sourcemean at break, as built, horizontal
Young's modulus (stiffness)2.3GPasourcetypical197GPasourcebase material: wrought 17-4 PH, Condition H 900 (Cleveland-Cliffs)
Density1,040kg/m³sourcetypical7,790kg/m³sourcemean part density (ISO 3369)
Strength to weight43.3kN·m/kg110kN·m/kg2.55x higher
Stiffness to weight2.21MN·m/kg25.3MN·m/kg11.4x higher
Poisson's ratio0.39sourcetypical, ABS family (Covestro Part and Mold Design guide, Table 3-1)0.272sourcebase material: wrought 17-4 PH, all conditions (Cleveland-Cliffs)
Shear modulus0.827GPa77.4GPa93.6x stiffer in shear
Bulk modulus3.48GPa144GPa
Speed of sound1,487m/s5,029m/s
Thermal
Thermal conductivity0.17W/m·Ksourcetypical17.9W/m·Ksourcebase material: wrought 17-4 PH, Condition H 900, at 149 °C (Cleveland-Cliffs)
Thermal expansion80–110µm/m·Ksourcerange10.4µm/m·Ksourcemean 25-100 °C, ASTM E228, AFTER atmospheric heat treatment (as-built value not published)
100 mm part over a 50 °C swing475µm growth52µm growth9.13x less
Specific heatnot sourced460J/kg·Ksourcebase material: wrought 17-4 PH, Condition A, 0-100 °C (Cleveland-Cliffs)
Heats up and cools (diffusivity)not sourced5mm²/s
Thermal shock resistance21.4W/m5,474W/m256x more resistant
Max service temperature94°CsourceHDT 1.8 MPa (annealed 4 h/80 °C)not sourced
Values forINEOS Styrolution Terluran GP-22 general-purpose injection-molding ABS, ISO typical values (TDS revision 08/01/2022)EOS StainlessSteel 17-4PH IndustryLine (powder 9011-0041), EOS M 290, 40 µm, default job 17-4PH_040_StainlessM291_100, as built, horizontal; ISO 6892 & ASTM E8M

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 17-4PH Stainless Steel is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS (bulk/injection) stronger than DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stronger: its yield strength is 861 MPa against 45 MPa for Plastic ABS (bulk/injection) (19.1x).

Which is lighter, Plastic ABS (bulk/injection) or DMLS 17-4PH Stainless Steel?

Plastic ABS (bulk/injection) is lighter: 1,040 kg/m³ against 7,790 kg/m³ for DMLS 17-4PH Stainless Steel.

Which is stiffer, Plastic ABS (bulk/injection) or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel is stiffer: Young's modulus 197 GPa against 2.3 GPa for Plastic ABS (bulk/injection), so the same part in DMLS 17-4PH Stainless Steel deflects less under the same load.

Which is lighter for the same job, Plastic ABS (bulk/injection) or DMLS 17-4PH Stainless Steel?

For the same stiffness or strength: Plastic ABS (bulk/injection) is lighter for a stiff panel or plate, strong beam, strong panel or plate; DMLS 17-4PH Stainless Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic ABS (bulk/injection)DMLS 17-4PH Stainless Steel
Stiff rod or tie (tension)11.4x heavierlighter
Stiff beam (bending)24% heavierlighter
Stiff panel or platelighter1.7x heavier
Strong rod or tie2.55x heavierlighter
Strong beamlighter5% heavier
Strong panel or platelighter1.71x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS (bulk/injection) or DMLS 17-4PH Stainless Steel?

DMLS 17-4PH Stainless Steel conducts heat better: 17.9 W/m·K against 0.17 W/m·K for Plastic ABS (bulk/injection).

Which expands less with temperature?

DMLS 17-4PH Stainless Steel expands less: 10.4 µm/m·K against 95 µm/m·K for Plastic ABS (bulk/injection).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelPlastic ABS (bulk/injection)DMLS 17-4PH Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelBrickPlastic ABS (bulk/injection)DMLS 17-4PH Stainless Steel
Strength against density

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