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Plastic ABS vs. Plastic HDPE

Compare Plastic ABS vs. Plastic HDPE strength, stiffness, weight and thermal properties.

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Plastic ABS3D printed (FDM)
Plastic HDPEBulk polymer (molded or machined)
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Mechanical
Yield strength38.1MPasourcetypical24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527
Ultimate tensile strength38.1MPasourcetypical, peak stress (= stress at yield)not sourced
Flexural strength61.1MPasourcetypicalnot sourced
Elongation at break4.6%sourcetypicalnot sourced
Young's modulus (stiffness)1.96GPasourcetypical0.9GPasourcetypical, tensile modulus 23 °C ISO 527
Density1,100kg/m³sourcetypical950kg/m³sourcetypical, ISO 1183
Strength to weight34.6kN·m/kg37% higher25.3kN·m/kg
Stiffness to weight1.78MN·m/kg1.88x higher0.947MN·m/kg
Poisson's ratio0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
Shear modulus0.706GPa2.23x stiffer in shear0.316GPa
Bulk modulus2.97GPa2GPa
Speed of sound1,336m/s973m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typical0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
100 mm part over a 50 °C swing475µm growth26% less600µm growth
Specific heatnot sourced2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)
Heats up and cools (diffusivity)not sourced0.208mm²/s
Thermal shock resistance21.2W/m56.9W/m2.68x more resistant
Glass transition101°Csourcetypicalnot sourced
Max service temperature86.6°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.LyondellBasell Hostalen 23050 B high density polyethylene, typical ISO values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS stronger than Plastic HDPE?

Plastic ABS is stronger: its yield strength is 38.1 MPa against 24 MPa for Plastic HDPE (1.59x).

Which is lighter, Plastic ABS or Plastic HDPE?

Plastic HDPE is lighter: 950 kg/m³ against 1,100 kg/m³ for Plastic ABS.

Which is stiffer, Plastic ABS or Plastic HDPE?

Plastic ABS is stiffer: Young's modulus 1.96 GPa against 0.9 GPa for Plastic HDPE, so the same part in Plastic ABS deflects less under the same load.

Which is lighter for the same job, Plastic ABS or Plastic HDPE?

For the same stiffness or strength: Plastic ABS is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic ABSPlastic HDPE
Stiff rod or tie (tension)lighter1.88x heavier
Stiff beam (bending)lighter28% heavier
Stiff panel or platelighter12% heavier
Strong rod or tielighter37% heavier
Strong beamlighter18% heavier
Strong panel or platelighter9% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS or Plastic HDPE?

Plastic HDPE conducts heat better: 0.445 W/m·K against 0.17 W/m·K for Plastic ABS.

Which expands less with temperature?

Plastic ABS expands less: 95 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABSPlastic HDPE
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABSPlastic HDPE
Strength against density

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