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Plastic ABS vs. Stainless 304

Compare Plastic ABS vs. Stainless 304 strength, stiffness, weight and thermal properties.

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Plastic ABS3D printed (FDM)
Stainless 304Wrought
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Mechanical
Yield strength38.1MPasourcetypical241MPasourcetypical, annealed, 70 °F (21 °C)
Ultimate tensile strength38.1MPasourcetypical, peak stress (= stress at yield)586MPasourcetypical, annealed, 70 °F (21 °C)
Flexural strength61.1MPasourcetypicalnot sourced
Elongation at break4.6%sourcetypical55%sourcetypical, annealed, in 2 in. (50.8 mm)
Young's modulus (stiffness)1.96GPasourcetypical193GPasourcetypical, in tension
Density1,100kg/m³sourcetypical7.3x lighter8,030kg/m³sourcetypical
Strength to weight34.6kN·m/kg15% higher30kN·m/kg
Stiffness to weight1.78MN·m/kg24MN·m/kg13.5x higher
Poisson's ratio0.39sourcebase material: ABS family typical (Covestro Part and Mold Design guide, Table 3-1)0.3sourcedesign value (structural stainless steels)
Shear modulus0.706GPa74.2GPa105x stiffer in shear
Bulk modulus2.97GPa161GPa
Speed of sound1,336m/s4,903m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, typical16.2W/m·Ksourceat 100 °C
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Terluran GP-22 injection-molding ABS, range16.9µm/m·Ksourcemean, 0–100 °C
100 mm part over a 50 °C swing475µm growth84.5µm growth5.62x less
Specific heatnot sourced500J/kg·Ksourcemean, 0–100 °C
Heats up and cools (diffusivity)not sourced4.03mm²/s
Thermal shock resistance21.2W/m838W/m39.5x more resistant
Melting pointnot sourced1,399–1,454°Csourcemelting range
Glass transition101°Csourcetypicalnot sourced
Max service temperature86.6°CsourceHDT 0.455 MPa (printed specimens)899°Csourcecontinuous, oxidation (scaling) limit in air
Values forUltimaker ABS, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v5.00, April 20, 2022.Type 304, annealed flat-rolled (Cleveland-Cliffs 304/304L Product Data Bulletin, May 2021); Poisson's ratio from the Nickel Institute/SCI structural stainless design manual

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic ABS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic ABS stronger than Stainless 304?

Stainless 304 is stronger: its yield strength is 241 MPa against 38.1 MPa for Plastic ABS (6.33x).

Which is lighter, Plastic ABS or Stainless 304?

Plastic ABS is lighter: 1,100 kg/m³ against 8,030 kg/m³ for Stainless 304.

Which is stiffer, Plastic ABS or Stainless 304?

Stainless 304 is stiffer: Young's modulus 193 GPa against 1.96 GPa for Plastic ABS, so the same part in Stainless 304 deflects less under the same load.

Which is lighter for the same job, Plastic ABS or Stainless 304?

For the same stiffness or strength: Plastic ABS is lighter for a stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Stainless 304 is lighter for a stiff rod or tie (tension), stiff beam (bending).

Part that must bePlastic ABSStainless 304
Stiff rod or tie (tension)13.5x heavierlighter
Stiff beam (bending)36% heavierlighter
Stiff panel or platelighter1.58x heavier
Strong rod or tielighter15% heavier
Strong beamlighter2.13x heavier
Strong panel or platelighter2.9x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic ABS or Stainless 304?

Stainless 304 conducts heat better: 16.2 W/m·K against 0.17 W/m·K for Plastic ABS.

Which expands less with temperature?

Stainless 304 expands less: 16.9 µm/m·K against 95 µm/m·K for Plastic ABS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic ABSStainless 304
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic ABSStainless 304
Strength against density

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