Materials / Compare
Aluminum 1100-O vs. PCB Laminate FR-4
Compare Aluminum 1100-O vs. PCB Laminate FR-4 strength, stiffness, weight and thermal properties.
| Try it on a partA panel to run stress or thermal on, free in your browser | Open in LessCAD | Open in LessCAD |
|---|---|---|
| Mechanical | ||
| Yield strength | 35MPasourcetypical, O, 0.0625 in specimen | not given (tensile used) |
| Ultimate tensile strength | 90MPasourcetypical, O | 246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039) |
| Flexural strength | not sourced | 531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B) |
| Elongation at break | 35%sourcetypical, O, in 4D | not sourced |
| Young's modulus (stiffness) | 69GPasourcetypical | 21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2) |
| Density | 2,710kg/m³sourcenominal, 20 °C | 1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR |
| Strength to weight | 12.9kN·m/kg | 164kN·m/kg12.7x higher |
| Stiffness to weight | 25.5MN·m/kg2.05x higher | 12.4MN·m/kg |
| Poisson's ratio | not sourced | 0.171–0.177sourcetypical, in-plane: cross direction .. length direction |
| Shear modulus | not sourced | 10.2GPa |
| Bulk modulus | not sourced | 12.2GPa |
| Speed of sound | 5,046m/s | 3,525m/s |
| Thermal | ||
| Thermal conductivity | 222W/m·Ksourcetypical, O, 20 °C | 0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet |
| Thermal expansion | 23.6µm/m·Ksourcetypical, mean 20-100 °C | 13–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C) |
| 100 mm part over a 50 °C swing | 118µm growth | 67.5µm growth1.75x less |
| Specific heat | 901J/kg·Ksourcebase material: commercially pure aluminium EN AW-1050A (Hydro), 20 °C | 1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR |
| Heats up and cools (diffusivity) | 90.9mm²/s567x faster | 0.16mm²/s |
| Thermal shock resistance | not sourced | 324W/m |
| Melting point | 640–655°Csourcemelting range | not sourced |
| Glass transition | not sourced | 180°Csourcetypical, DSC (IPC-TM-650 2.4.25C) |
| Max service temperature | not sourced | 130°CsourceUL Relative Thermal Index (UL 796) |
| Values for | 1100-O (annealed) commercially pure aluminium, Kaiser Aluminum Tube & Pipe Alloy 1100 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-1050A (99.5% Al) extruded-products datasheet (10/2018). | Isola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material. |
Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions
Is Aluminum 1100-O stronger than PCB Laminate FR-4?
PCB Laminate FR-4 is stronger: its tensile strength is 315 MPa against yield strength 35 MPa for Aluminum 1100-O (9.01x).
Which is lighter, Aluminum 1100-O or PCB Laminate FR-4?
PCB Laminate FR-4 is lighter: 1,920 kg/m³ against 2,710 kg/m³ for Aluminum 1100-O.
Which is stiffer, Aluminum 1100-O or PCB Laminate FR-4?
Aluminum 1100-O is stiffer: Young's modulus 69 GPa against 23.9 GPa for PCB Laminate FR-4, so the same part in Aluminum 1100-O deflects less under the same load.
Which is lighter for the same job, Aluminum 1100-O or PCB Laminate FR-4?
For the same stiffness or strength: Aluminum 1100-O is lighter for a stiff rod or tie (tension), stiff beam (bending); PCB Laminate FR-4 is lighter for a strong rod or tie, strong beam, strong panel or plate.
| Part that must be | Aluminum 1100-O | PCB Laminate FR-4 |
|---|---|---|
| Stiff rod or tie (tension) | lighter | 2.05x heavier |
| Stiff beam (bending) | lighter | 20% heavier |
| Stiff panel or plate | about equal | about equal |
| Strong rod or tie | 12.7x heavier | lighter |
| Strong beam | 6.11x heavier | lighter |
| Strong panel or plate | 4.24x heavier | lighter |
For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).
Which conducts heat better, Aluminum 1100-O or PCB Laminate FR-4?
Aluminum 1100-O conducts heat better: 222 W/m·K against 0.4 W/m·K for PCB Laminate FR-4.
Which expands less with temperature?
PCB Laminate FR-4 expands less: 13.5 µm/m·K against 23.6 µm/m·K for Aluminum 1100-O.