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Aluminum 1100-O vs. Plastic PTFE

Compare Aluminum 1100-O vs. Plastic PTFE strength, stiffness, weight and thermal properties.

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Aluminum 1100-OWrought
Plastic PTFEBulk polymer (molded or machined)
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Mechanical
Yield strength35MPasourcetypical, O, 0.0625 in specimen9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)
Ultimate tensile strength90MPasourcetypical, O39.3MPasourcetypical, skived tape 0.13 mm
Elongation at break35%sourcetypical, O, in 4D350%sourcetypical, skived tape 0.13 mm
Young's modulus (stiffness)69GPasourcetypicalnot sourced
Density2,710kg/m³sourcenominal, 20 °C2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)
Strength to weight12.9kN·m/kg3.1x higher4.17kN·m/kg
Stiffness to weight25.5MN·m/kgnot sourced
Poisson's rationot sourced0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound5,046m/snot sourced
Thermal
Thermal conductivity222W/m·Ksourcetypical, O, 20 °C0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)
100 mm part over a 50 °C swing118µm growth4.24x less500µm growth
Specific heat901J/kg·Ksourcebase material: commercially pure aluminium EN AW-1050A (Hydro), 20 °C1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)
Heats up and cools (diffusivity)90.9mm²/s1,100x faster0.0827mm²/s
Thermal shock resistancenot sourcednot sourced
Melting point640–655°Csourcemelting range327°Csourcesecond melting peak (sintered polymer), +/-10
Max service temperaturenot sourced260°Csourceservice temperature (Chemours general Teflon PTFE statement)
Values for1100-O (annealed) commercially pure aluminium, Kaiser Aluminum Tube & Pipe Alloy 1100 Technical Data (Rev. 05/06), typical properties; specific heat from Hydro EN AW-1050A (99.5% Al) extruded-products datasheet (10/2018).Chemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum 1100-O stronger than Plastic PTFE?

Aluminum 1100-O is stronger: its yield strength is 35 MPa against 9 MPa for Plastic PTFE (3.89x).

Which is lighter, Aluminum 1100-O or Plastic PTFE?

Plastic PTFE is lighter: 2,160 kg/m³ against 2,710 kg/m³ for Aluminum 1100-O.

Which is lighter for the same job, Aluminum 1100-O or Plastic PTFE?

For the same stiffness or strength: Aluminum 1100-O is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 1100-OPlastic PTFE
Strong rod or tielighter3.1x heavier
Strong beamlighter1.97x heavier
Strong panel or platelighter1.57x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum 1100-O or Plastic PTFE?

Aluminum 1100-O conducts heat better: 222 W/m·K against 0.25 W/m·K for Plastic PTFE.

Which expands less with temperature?

Aluminum 1100-O expands less: 23.6 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-O
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 1100-OPlastic PTFE
Strength against density

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