Materials / Compare

Aluminum 3003-O vs. Aluminum 6061-T6

Compare Aluminum 3003-O vs. Aluminum 6061-T6 strength, stiffness, weight and thermal properties.

Aluminum 3003-OWrought
Aluminum 6061-T6Wrought
MechanicalAluminum 3003-OAluminum 6061-T6
Yield strength40MPa1276MPa26.9x stronger
Ultimate tensile strength110MPa1310MPa22.82x stronger
Elongation at break30%11.76x more ductile17%2
Young's modulus (stiffness)69GPa168.3GPa2
Density2,730kg/m³12,700kg/m³2
Strength to weight14.7kN·m/kg102kN·m/kg6.98x higher
Stiffness to weight25.3MN·m/kg25.3MN·m/kg
Poisson's rationot sourced0.333
Shear modulusnot sourced25.7GPa
Bulk modulusnot sourced67GPa
Speed of sound5,027m/s5,030m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-OAluminum 6061-T6
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-OAluminum 6061-T6
Strength against densityHigher and further left: stronger for its weight
ThermalAluminum 3003-OAluminum 6061-T6
Thermal conductivity193W/m·K116% more heat through a fin167W/m·K2
Thermal expansion23.2µm/m·K123.6µm/m·K2
100 mm part over a 50 °C swing116µm growth2% less118µm growth
Specific heatnot sourced896J/kg·K2
Heats up and cools (diffusivity)not sourced69mm²/s
Thermal shock resistancenot sourced19,159W/m
Melting pointmelting range640–655°C1solidus-liquidus582–652°C2
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-OAluminum 6061-T6
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-OAluminum 6061-T6
Thermal expansion against thermal conductivityLower and further right: warps less when heated
Try it on a partA sample part to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Sources3 documents: Kaiser Aluminum, U.S. Department of Defense
Aluminum 3003-O
3003-O (annealed) aluminium-manganese alloy, the heat-exchanger tube and brazing alloy, Kaiser Aluminum Tube & Pipe Alloy 3003 Technical Data (Rev. 05/06), typical properties; specific heat from the NIST cryogenic 3003-F fit at 293 K.
Aluminum 6061-T6
6061-T6/T651, Kaiser Aluminum typical properties; Poisson from MIL-HDBK-5J
  1. 1
    Alloy 3003 Tube & Pipe Technical Data, Rev. 05/06Kaiser Aluminumarchived copyAluminum 3003-O · Yield strength: typical, O, 0.0625 in specimenAluminum 3003-O · Ultimate tensile strength: typical, OAluminum 3003-O · Elongation at break: typical, O, in 4DAluminum 3003-O · Young's modulus (stiffness): typicalAluminum 3003-O · Density: nominal, 20 °CAluminum 3003-O · Thermal conductivity: typical, O, 20 °CAluminum 3003-O · Thermal expansion: typical, mean 20-100 °CAluminum 3003-O · Melting point: melting range
  2. 2
    Alloy 6061 Sheet, Coil & Plate Technical DataKaiser Aluminumarchived copyAluminum 6061-T6 · Yield strength: typical, 0.2% offset, .500 in dia specimenAluminum 6061-T6 · Ultimate tensile strength: typicalAluminum 6061-T6 · Elongation at break: typical, in 4D, 0.500 in dia specimenAluminum 6061-T6 · Young's modulus (stiffness): typicalAluminum 6061-T6 · Density: nominalAluminum 6061-T6 · Thermal conductivity: typical, 20 °CAluminum 6061-T6 · Thermal expansion: typical, mean 20-100 °CAluminum 6061-T6 · Specific heat: typical, at 100 °CAluminum 6061-T6 · Melting point: solidus-liquidus
  3. 3
    MIL-HDBK-5J, Metallic Materials and Elements for Aerospace Vehicle Structures (2003)U.S. Department of DefenseAluminum 6061-T6 · Poisson's ratio: typical (handbook physical constant)

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Mechanical

Is Aluminum 3003-O stronger than Aluminum 6061-T6?

Aluminum 6061-T6 is stronger: its yield strength is 276 MPa against 40 MPa for Aluminum 3003-O (6.9x).

Which is lighter, Aluminum 3003-O or Aluminum 6061-T6?

Aluminum 6061-T6 is lighter: 2,700 kg/m³ against 2,730 kg/m³ for Aluminum 3003-O.

Which is stiffer, Aluminum 3003-O or Aluminum 6061-T6?

Aluminum 3003-O is stiffer: Young's modulus 69 GPa against 68.3 GPa for Aluminum 6061-T6, so the same part in Aluminum 3003-O deflects less under the same load.

Which is lighter for the same job, Aluminum 3003-O or Aluminum 6061-T6?

For the same stiffness or strength: Aluminum 6061-T6 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 3003-OAluminum 6061-T6
Stiff rod or tie (tension)about equalabout equal
Stiff beam (bending)about equalabout equal
Stiff panel or plateabout equalabout equal
Strong rod or tie6.98x heavierlighter
Strong beam3.66x heavierlighter
Strong panel or plate2.66x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Aluminum 3003-O or Aluminum 6061-T6?

Aluminum 3003-O stretches further before it breaks: 30% elongation at break against 17% for Aluminum 6061-T6.

Thermal

Which conducts heat better, Aluminum 3003-O or Aluminum 6061-T6?

Aluminum 3003-O conducts heat better: 193 W/m·K against 167 W/m·K for Aluminum 6061-T6.

Which expands less with temperature?

Aluminum 3003-O expands less: 23.2 µm/m·K against 23.6 µm/m·K for Aluminum 6061-T6.

Related comparisons