Materials / Compare

Aluminum 3003-O vs. DMLS 316L Stainless Steel

Compare Aluminum 3003-O vs. DMLS 316L Stainless Steel strength, stiffness, weight and thermal properties.

Aluminum 3003-OWrought
DMLS 316L Stainless Steel3D printed metal (DMLS)
MechanicalAluminum 3003-ODMLS 316L Stainless Steel
Yield strength40MPa1530MPa213.3x stronger
Ultimate tensile strength110MPa1640MPa25.82x stronger
Elongation at break30%140%233% more ductile
Young's modulus (stiffness)69GPa1185GPa32.68x stiffer
Density2,730kg/m³12.89x lighterpart density7,900kg/m³4
Strength to weight14.7kN·m/kg67.1kN·m/kg4.58x higher
Stiffness to weight25.3MN·m/kg8% higher23.4MN·m/kg
Poisson's rationot sourcedbase material0.35
Shear modulusnot sourced71.2GPa
Bulk modulusnot sourced154GPa
Speed of sound5,027m/s4% faster4,839m/s
1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelConcretePCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-ODMLS 316L Stainless Steel
Stiffness against densityHigher and further left: stiffer for its weight
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin StandardSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-ODMLS 316L Stainless Steel
Strength against densityHigher and further left: stronger for its weight
ThermalAluminum 3003-ODMLS 316L Stainless Steel
Thermal conductivity193W/m·K111.9x more heat through a finbase material16.2W/m·K6
Thermal expansion23.2µm/m·K1mean 25-100 °C15.7µm/m·K248% less
100 mm part over a 50 °C swing116µm growth78.6µm growth48% less
Specific heatnot sourcedbase material500J/kg·K6
Heats up and cools (diffusivity)not sourced4.1mm²/s
Thermal shock resistancenot sourced2,067W/m
Melting pointmelting range640–655°C1not sourced
1k10k0.1110100Density (kg/m³)Thermal conductivity (W/m·K)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelConcreteBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-ODMLS 316L Stainless Steel
Thermal conductivity against densityHigher and further left: spreads more heat for its weight
0.111010010100Thermal conductivity (W/m·K)Thermal expansion (µm/m·K)Plastic PETGPlastic ABSPlastic NylonWoodAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110Copper C10100Copper C12200GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM HIPSSLA Resin StandardDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelConcreteBrickPlywoodPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum 3003-ODMLS 316L Stainless Steel
Thermal expansion against thermal conductivityLower and further right: warps less when heated
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Sources6 documents: Kaiser Aluminum, EOS GmbH, Steel Construction Institute, Cleveland-Cliffs
Aluminum 3003-O
3003-O (annealed) aluminium-manganese alloy, the heat-exchanger tube and brazing alloy, Kaiser Aluminum Tube & Pipe Alloy 3003 Technical Data (Rev. 05/06), typical properties; specific heat from the NIST cryogenic 3003-F fit at 293 K.
DMLS 316L Stainless Steel
EOS StainlessSteel 316L (powder 9011-0032), EOS M 290, ParameterSet 316L 20µm Surface M290/400W, as manufactured, horizontal; ISO 6892-1
  1. 1
    Alloy 3003 Tube & Pipe Technical Data, Rev. 05/06Kaiser Aluminumarchived copyAluminum 3003-O · Yield strength: typical, O, 0.0625 in specimenAluminum 3003-O · Ultimate tensile strength: typical, OAluminum 3003-O · Elongation at break: typical, O, in 4DAluminum 3003-O · Young's modulus (stiffness): typicalAluminum 3003-O · Density: nominal, 20 °CAluminum 3003-O · Thermal conductivity: typical, O, 20 °CAluminum 3003-O · Thermal expansion: typical, mean 20-100 °CAluminum 3003-O · Melting point: melting range
  2. 2
    EOS StainlessSteel 316L Material Data SheetEOS GmbHarchived copyDMLS 316L Stainless Steel · Yield strength: typical, as manufactured, horizontalDMLS 316L Stainless Steel · Ultimate tensile strength: typical, as manufactured, horizontalDMLS 316L Stainless Steel · Elongation at break: typical at break, as manufactured, horizontalDMLS 316L Stainless Steel · Thermal expansion: mean 25-100 °C, ASTM E228
  3. 3
    EOS StainlessSteel 316L Material Data Sheet, M 280 and M 290 (2014)EOS GmbHarchived copyDMLS 316L Stainless Steel · Young's modulus (stiffness): typical, as built, horizontal (XY); EOSINT M280-400W / M290-400W, 316L_Surface 1.0, 20 µm (2014 sheet)
  4. 4
    EOS StainlessSteel 316L Material Data Sheet, FlexLine, M 290 (2016)EOS GmbHarchived copyDMLS 316L Stainless Steel · Density: part density (ISO 3369, not labelled min or typical), EOS M 290, 40 µm FlexLine
  5. 5
    Design Manual for Structural Stainless Steel, 4th Edition (P413)Steel Construction Institutearchived copyDMLS 316L Stainless Steel · Poisson's ratio: base material: austenitic stainless steels incl. 1.4404 (316L), design value
  6. 6
    316/316L Stainless Steel Product Data Bulletin (2021)Cleveland-CliffsDMLS 316L Stainless Steel · Thermal conductivity: base material: wrought 316/316L (Cleveland-Cliffs), at 100 °CDMLS 316L Stainless Steel · Specific heat: base material: wrought 316/316L (Cleveland-Cliffs), 0-100 °C

Each number points to the document that states it, with the exact basis. Values without a number are computed from the sourced ones. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 316L Stainless Steel is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Mechanical

Is Aluminum 3003-O stronger than DMLS 316L Stainless Steel?

DMLS 316L Stainless Steel is stronger: its yield strength is 530 MPa against 40 MPa for Aluminum 3003-O (13.3x).

Which is lighter, Aluminum 3003-O or DMLS 316L Stainless Steel?

Aluminum 3003-O is lighter: 2,730 kg/m³ against 7,900 kg/m³ for DMLS 316L Stainless Steel.

Which is stiffer, Aluminum 3003-O or DMLS 316L Stainless Steel?

DMLS 316L Stainless Steel is stiffer: Young's modulus 185 GPa against 69 GPa for Aluminum 3003-O, so the same part in DMLS 316L Stainless Steel deflects less under the same load.

Which is lighter for the same job, Aluminum 3003-O or DMLS 316L Stainless Steel?

For the same stiffness or strength: Aluminum 3003-O is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; DMLS 316L Stainless Steel is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum 3003-ODMLS 316L Stainless Steel
Stiff rod or tie (tension)lighter8% heavier
Stiff beam (bending)lighter1.77x heavier
Stiff panel or platelighter2.08x heavier
Strong rod or tie4.58x heavierlighter
Strong beam1.93x heavierlighter
Strong panel or plate26% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Aluminum 3003-O or DMLS 316L Stainless Steel?

DMLS 316L Stainless Steel stretches further before it breaks: 40% elongation at break against 30% for Aluminum 3003-O.

Thermal

Which conducts heat better, Aluminum 3003-O or DMLS 316L Stainless Steel?

Aluminum 3003-O conducts heat better: 193 W/m·K against 16.2 W/m·K for DMLS 316L Stainless Steel.

Which expands less with temperature?

DMLS 316L Stainless Steel expands less: 15.7 µm/m·K against 23.2 µm/m·K for Aluminum 3003-O.

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