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Aluminum 7075-T6 vs. PCB Board FR-4, 2 copper planes Compare Aluminum 7075-T6 vs. PCB Board FR-4, 2 copper planes strength, stiffness, weight and thermal properties.
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Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Rubber Wood Aluminum Aluminum 6061-T6 Aluminum 7075-T6 Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum ADC12 Steel Steel AISI 1018 Steel AISI 1045 Steel AISI 4340 Steel A992 Iron Titanium Titanium Ti-6Al-4V Stainless Steel 304 Stainless Steel 316 Stainless Steel 303 Stainless Steel 17-4PH Brass C360 Brass C260 Copper C110 Glass Nickel Inconel 718 Magnesium AZ31B-H24 Magnesium AZ91D Zinc Zamak 3 FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood Drywall PCB Laminate FR-4 PCB Board FR-4, 2 copper planes Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Solder SAC305 Aluminum 7075-T6 Wrought Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Rubber Wood Aluminum Aluminum 6061-T6 Aluminum 7075-T6 Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum ADC12 Steel Steel AISI 1018 Steel AISI 1045 Steel AISI 4340 Steel A992 Iron Titanium Titanium Ti-6Al-4V Stainless Steel 304 Stainless Steel 316 Stainless Steel 303 Stainless Steel 17-4PH Brass C360 Brass C260 Copper C110 Glass Nickel Inconel 718 Magnesium AZ31B-H24 Magnesium AZ91D Zinc Zamak 3 FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Standard SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Concrete Brick Plywood Drywall PCB Laminate FR-4 PCB Board FR-4, 2 copper planes Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Solder SAC305 PCB Board FR-4, 2 copper planes Composite Try it on a partA sample part to run stress or thermal on, free in your browser Open in LessCAD Open in LessCAD Mechanical Yield strength 503 MPa source typical, 0.2% offset, .500 in dia specimen not given (tensile used) Ultimate tensile strength 572 MPa source typical 246–385 MPa source the bare laminate's (fr4-370hr), in-plane: cross direction .. length direction (ASTM D3039) Elongation at break 11 % source typical, in 4D not sourced Young's modulus (stiffness) 71 GPa source typical 21.9–25.8 GPa source the bare laminate's (fr4-370hr), in-plane: cross direction .. length direction (ASTM D790-15e2); the copper planes are left out Density 2,800 kg/m³ source nominal not sourced Strength to weight 180 kN·m/kg not sourced Stiffness to weight 25.4 MN·m/kg not sourced Poisson's ratio 0.33 source typical (handbook physical constant) 0.171–0.177 source the bare laminate's (fr4-370hr), in-plane: cross direction .. length direction Shear modulus 26.7 GPa 2.63x stiffer in shear 10.2 GPa Bulk modulus 69.6 GPa 12.2 GPa Speed of sound 5,036 m/s not sourced Thermal Thermal conductivity 130 W/m·K source typical, 20 °C, T651 not sourced Thermal expansion 23.4 µm/m·K source typical, mean 20-100 °C 13–14 µm/m·K source the bare laminate's (fr4-370hr), in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C) 100 mm part over a 50 °C swing 117 µm growth 67.5 µm growth 1.73x less Specific heat 960 J/kg·K source typical, at 100 °C not sourced Heats up and cools (diffusivity) 48.4 mm²/s not sourced Thermal shock resistance 26,370 W/m not sourced Melting point 532–635 °C source melting range not sourced Values for 7075-T6/T651, Kaiser Aluminum rod & bar (mechanical) and sheet/coil/plate (physical) typical datasheets; Poisson from MIL-HDBK-5J A whole circuit board read as one orthotropic plate: the JEDEC high-K thermal test board (JESD51-7, "2s2p"), 0.062 in (1.575 mm) thick with two internal solid copper planes 0.0014 in (1 oz) thick, as Texas Instruments SZZA017A Table 1 gives it. Copper C110 and the Isola 370HR laminate from this library; the layers conduct in parallel along the board and in series through it (boardStackup.ts). Its two 0.0028 in trace layers cover little of the board and are left out; vias are ignored. Mechanical values are the bare laminate's.
Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.
Questions Is Aluminum 7075-T6 stronger than PCB Board FR-4, 2 copper planes? Aluminum 7075-T6 is stronger: its yield strength is 503 MPa against tensile strength 315 MPa for PCB Board FR-4, 2 copper planes (1.59x).
Which is stiffer, Aluminum 7075-T6 or PCB Board FR-4, 2 copper planes? Aluminum 7075-T6 is stiffer: Young's modulus 71 GPa against 23.9 GPa for PCB Board FR-4, 2 copper planes, so the same part in Aluminum 7075-T6 deflects less under the same load.
Which expands less with temperature? PCB Board FR-4, 2 copper planes expands less: 13.5 µm/m·K against 23.4 µm/m·K for Aluminum 7075-T6.
Among 73 materials 1k 10k 0.1 1 10 100 Density (kg/m³) Young's modulus (GPa) Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Brass C360 Copper C110 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Tough 2000 SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel PCB Laminate FR-4 Silicon Ceramic Alumina 96% Ceramic Aluminum Nitride Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum 7075-T6 Stiffness against density 1k 10k 10 100 1k Density (kg/m³) Yield strength (MPa) Plastic PLA Plastic PETG Plastic ABS Plastic TPU Plastic Nylon Rubber Aluminum Steel Iron Titanium Steel AISI 1018 Stainless Steel 304 Stainless Steel 316 Aluminum 6061-T6 Brass C360 Copper C110 Glass Steel AISI 1045 Steel AISI 4340 Steel A992 Stainless Steel 303 Stainless Steel 17-4PH Aluminum 2024-T351 Aluminum 5052-H32 Aluminum 7050-T7451 Titanium Ti-6Al-4V Brass C260 Nickel Inconel 718 Magnesium AZ31B-H24 Zinc Zamak 3 Plastic ABS (bulk/injection) Plastic Polycarbonate Plastic POM/Acetal Plastic Nylon PA6 Plastic Nylon PA66 Plastic PEEK Plastic PTFE Plastic UHMWPE Plastic HDPE Plastic Polypropylene Plastic PMMA FDM ASA FDM Polycarbonate FDM PAHT-CF FDM HIPS SLA Resin Tough 2000 SLA Resin Elastic 50A SLS PA12 Nylon DMLS AlSi10Mg Aluminum DMLS Ti-6Al-4V ELI Titanium DMLS 316L Stainless Steel DMLS 17-4PH Stainless Steel Brick PCB Laminate FR-4 Silicon Ceramic Alumina 96% Aluminum A380 Aluminum 6063-T6 Aluminum 1100-O Aluminum ADC12 Magnesium AZ91D Solder SAC305 Plastic PBT GF30 Plastic PPS GF40 Plastic LCP GF30 Aluminum 7075-T6 Strength against density