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Aluminum A380 vs. Plastic PTFE

Compare Aluminum A380 vs. Plastic PTFE strength, stiffness, weight and thermal properties.

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Aluminum A380Cast
Plastic PTFEBulk polymer (molded or machined)
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Mechanical
Yield strength160MPasourcetypical, 25 °C9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)
Ultimate tensile strength320MPasourcetypical, 25 °C39.3MPasourcetypical, skived tape 0.13 mm
Elongation at break3.5%sourcetypical350%sourcetypical, skived tape 0.13 mm
Young's modulus (stiffness)71GPasourcetypical, 25 °Cnot sourced
Density2,713kg/m³sourcetypical at 68 °F2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)
Strength to weight59kN·m/kg14.2x higher4.17kN·m/kg
Stiffness to weight26.2MN·m/kgnot sourced
Poisson's rationot sourced0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound5,116m/snot sourced
Thermal
Thermal conductivity96.2W/m·Ksourcetypical at 68 °F0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen
Thermal expansion21.8µm/m·Ksourcetypical, 68-572 °F (20-300 °C)100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)
100 mm part over a 50 °C swing109µm growth4.59x less500µm growth
Specific heat963J/kg·Ksourcetypical at 68 °F1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)
Heats up and cools (diffusivity)36.8mm²/s445x faster0.0827mm²/s
Thermal shock resistancenot sourcednot sourced
Melting pointnot sourced327°Csourcesecond melting peak (sintered polymer), +/-10
Max service temperaturenot sourced260°Csourceservice temperature (Chemours general Teflon PTFE statement)
Values forA380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.Chemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum A380 stronger than Plastic PTFE?

Aluminum A380 is stronger: its yield strength is 160 MPa against 9 MPa for Plastic PTFE (17.8x).

Which is lighter, Aluminum A380 or Plastic PTFE?

Plastic PTFE is lighter: 2,160 kg/m³ against 2,713 kg/m³ for Aluminum A380.

Which is lighter for the same job, Aluminum A380 or Plastic PTFE?

For the same stiffness or strength: Aluminum A380 is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum A380Plastic PTFE
Strong rod or tielighter14.2x heavier
Strong beamlighter5.42x heavier
Strong panel or platelighter3.36x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum A380 or Plastic PTFE?

Aluminum A380 conducts heat better: 96.2 W/m·K against 0.25 W/m·K for Plastic PTFE.

Which expands less with temperature?

Aluminum A380 expands less: 21.8 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Plastic PTFE
Strength against density

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