Materials / Compare

Aluminum A380 vs. Titanium Ti-6Al-4V

Compare Aluminum A380 vs. Titanium Ti-6Al-4V strength, stiffness, weight and thermal properties.

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Aluminum A380Cast
Titanium Ti-6Al-4VWrought
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Mechanical
Yield strength160MPasourcetypical, 25 °C885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength320MPasourcetypical, 25 °C940MPasourcetypical, plate, annealed
Elongation at break3.5%sourcetypical16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)71GPasourcetypical, 25 °C107–122GPasourcetypical range, 20 °C
Density2,713kg/m³sourcetypical at 68 °F4,430kg/m³sourcenominal
Strength to weight59kN·m/kg200kN·m/kg3.39x higher
Stiffness to weight26.2MN·m/kg1% higher25.8MN·m/kg
Poisson's rationot sourced0.342sourcemean of TIMET measurements
Shear modulusnot sourced42.7GPa
Bulk modulusnot sourced121GPa
Speed of sound5,116m/s5,084m/s
Thermal
Thermal conductivity96.2W/m·Ksourcetypical at 68 °F6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion21.8µm/m·Ksourcetypical, 68-572 °F (20-300 °C)9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing109µm growth45µm growth2.42x less
Specific heat963J/kg·Ksourcetypical at 68 °F580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)36.8mm²/s14.3x faster2.57mm²/s
Thermal shock resistancenot sourced3,730W/m
Melting pointnot sourced1,630–1,650°Csourcemelting range
Max service temperaturenot sourced400°Csourceupper recommended use temperature
Values forA380 aluminium high-pressure die-casting alloy, typical properties; Rheocast Company (aluminium die caster, Germantown WI) A380 alloy data page.TIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum A380 stronger than Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against 160 MPa for Aluminum A380 (5.53x).

Which is lighter, Aluminum A380 or Titanium Ti-6Al-4V?

Aluminum A380 is lighter: 2,713 kg/m³ against 4,430 kg/m³ for Titanium Ti-6Al-4V.

Which is stiffer, Aluminum A380 or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stiffer: Young's modulus 115 GPa against 71 GPa for Aluminum A380, so the same part in Titanium Ti-6Al-4V deflects less under the same load.

Which is lighter for the same job, Aluminum A380 or Titanium Ti-6Al-4V?

For the same stiffness or strength: Aluminum A380 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Titanium Ti-6Al-4V is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum A380Titanium Ti-6Al-4V
Stiff rod or tie (tension)lighter1% heavier
Stiff beam (bending)lighter29% heavier
Stiff panel or platelighter39% heavier
Strong rod or tie3.39x heavierlighter
Strong beam1.92x heavierlighter
Strong panel or plate44% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum A380 or Titanium Ti-6Al-4V?

Aluminum A380 conducts heat better: 96.2 W/m·K against 6.6 W/m·K for Titanium Ti-6Al-4V.

Which expands less with temperature?

Titanium Ti-6Al-4V expands less: 9 µm/m·K against 21.8 µm/m·K for Aluminum A380.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Titanium Ti-6Al-4V
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum A380Titanium Ti-6Al-4V
Strength against density

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