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Aluminum ADC12 vs. Plastic PEEK

Compare Aluminum ADC12 vs. Plastic PEEK strength, stiffness, weight and thermal properties.

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Aluminum ADC12Cast
Plastic PEEKBulk polymer (molded or machined)
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Mechanical
Yield strength149MPasourceone test result, 0.2% proof stress, as cast, ASTM tensile bar (Daiki)98MPasourcetypical, tensile yield
Ultimate tensile strength345MPasourceone test result, as cast, ASTM tensile bar (Daiki)not sourced
Compressive strengthnot sourced125MPasourcetypical, 23 C
Flexural strengthnot sourced165MPasourcetypical, flexural stress at yield, 23 C
Elongation at break2.3%sourceone test result, as cast, ASTM tensile bar (Daiki)25%sourcetypical, at break
Young's modulus (stiffness)79.8GPasourcestandard value (S.S.Aluminum)4GPasourcetypical (nominal)
Density2,680kg/m³sourcemeasured (Daiki)1,300kg/m³sourcetypical (crystalline)
Strength to weight55.6kN·m/kg75.4kN·m/kg36% higher
Stiffness to weight29.8MN·m/kg9.68x higher3.08MN·m/kg
Poisson's rationot sourced0.38sourcetypical
Shear modulusnot sourced1.45GPa
Bulk modulusnot sourced5.56GPa
Speed of sound5,457m/s1,754m/s
Thermal
Thermal conductivity125W/m·Ksourcemeasured on specimens cut from a 50 x 100 x 5 mm flat die casting (Daiki)0.29W/m·Ksourcetypical, average, 23 C
Thermal expansion21µm/m·Ksourcemeasured, temperature range not stated (Daiki)55µm/m·Ksourceaverage of flow/cross-flow, below Tg (<143 C)
100 mm part over a 50 °C swing105µm growth2.62x less275µm growth
Specific heat911J/kg·Ksourcemeasured (Daiki)2,200J/kg·Ksourcetypical, 23 °C, DSC (Victrex PEEK 450G TDS, revision Jul 2012)
Heats up and cools (diffusivity)51.2mm²/s505x faster0.101mm²/s
Thermal shock resistancenot sourced80.1W/m
Melting point515–582°Csourcesolidus-liquidus (Daiki)343°Csourcetypical, DSC
Glass transitionnot sourced143°Csourceonset (midpoint 150 C)
Max service temperaturenot sourced240°CsourceUL 746B RTI, mechanical strength (continuous use index)
Values forJIS ADC12 (Al-Si-Cu, about A383 / EN AC-46100) high-pressure die-casting alloy, as cast; physical properties from Daiki Aluminium Industry (ADC12 ingot producer) measured values; modulus from S.S.Aluminum (ADC12 ingot producer) standard values.Victrex PEEK 450G (unreinforced, injection moulded), Victrex TDS rev. March 2026; Poisson from Victrex fluid-management flyer (2020-07)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum ADC12 stronger than Plastic PEEK?

Aluminum ADC12 is stronger: its yield strength is 149 MPa against 98 MPa for Plastic PEEK (1.52x).

Which is lighter, Aluminum ADC12 or Plastic PEEK?

Plastic PEEK is lighter: 1,300 kg/m³ against 2,680 kg/m³ for Aluminum ADC12.

Which is stiffer, Aluminum ADC12 or Plastic PEEK?

Aluminum ADC12 is stiffer: Young's modulus 79.8 GPa against 4 GPa for Plastic PEEK, so the same part in Aluminum ADC12 deflects less under the same load.

Which is lighter for the same job, Aluminum ADC12 or Plastic PEEK?

For the same stiffness or strength: Aluminum ADC12 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate; Plastic PEEK is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beAluminum ADC12Plastic PEEK
Stiff rod or tie (tension)lighter9.68x heavier
Stiff beam (bending)lighter2.17x heavier
Stiff panel or platelighter32% heavier
Strong rod or tie36% heavierlighter
Strong beam1.56x heavierlighter
Strong panel or plate1.67x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum ADC12 or Plastic PEEK?

Aluminum ADC12 conducts heat better: 125 W/m·K against 0.29 W/m·K for Plastic PEEK.

Which expands less with temperature?

Aluminum ADC12 expands less: 21 µm/m·K against 55 µm/m·K for Plastic PEEK.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Plastic PEEK
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OMagnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Aluminum ADC12Plastic PEEK
Strength against density

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