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Aluminum vs. Plastic PBT GF30

Compare Aluminum vs. Plastic PBT GF30 strength, stiffness, weight and thermal properties.

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AluminumWrought
Plastic PBT GF30Bulk polymer (molded or machined)
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Mechanical
Yield strength276MPasourcetypical, 0.2% offset, .500 in dia specimennot given (tensile used)
Ultimate tensile strength310MPasourcetypical140MPasourcestress at break, 23 °C
Flexural strengthnot sourced210MPasourcetypical, 23 °C
Elongation at break17%sourcetypical, in 4D, 0.500 in dia specimen3%sourcestrain at break, 23 °C
Young's modulus (stiffness)68.3GPasourcetypical9.8GPasourcetypical, 23 °C
Density2,700kg/m³sourcenominal1,530kg/m³sourcetypical
Strength to weight102kN·m/kg12% higher91.5kN·m/kg
Stiffness to weight25.3MN·m/kg3.95x higher6.41MN·m/kg
Poisson's ratio0.33sourcetypical (handbook physical constant)not sourced
Shear modulus25.7GPanot sourced
Bulk modulus67GPanot sourced
Speed of sound5,030m/s2,531m/s
Thermal
Thermal conductivity167W/m·Ksourcetypical, 20 °C0.27W/m·Ksourcetypical (DIN 52612-1)
Thermal expansion23.6µm/m·Ksourcetypical, mean 20-100 °C25µm/m·Ksourcelongitudinal (flow), mean 23-55 °C
100 mm part over a 50 °C swing118µm growth6% less125µm growth
Specific heat896J/kg·Ksourcetypical, at 100 °C1,050J/kg·Ksourcetypical, 23 °C
Heats up and cools (diffusivity)69mm²/s411x faster0.168mm²/s
Thermal shock resistance19,159W/mnot sourced
Melting point582–652°Csourcesolidus-liquidus223°CsourceDSC (ISO 11357)
Max service temperaturenot sourced205°CsourceHDT 1.8 MPa
Values for6061-T6/T651, Kaiser Aluminum typical properties (sheet, coil & plate datasheet); Poisson from MIL-HDBK-5JBASF Ultradur B 4300 G6 (PBT, 30% glass fibre), injection moulding grade; product information sheet 09/2026, typical values for uncoloured product at 23 °C.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Aluminum stronger than Plastic PBT GF30?

Aluminum is stronger: its yield strength is 276 MPa against tensile strength 140 MPa for Plastic PBT GF30 (1.97x).

Which is lighter, Aluminum or Plastic PBT GF30?

Plastic PBT GF30 is lighter: 1,530 kg/m³ against 2,700 kg/m³ for Aluminum.

Which is stiffer, Aluminum or Plastic PBT GF30?

Aluminum is stiffer: Young's modulus 68.3 GPa against 9.8 GPa for Plastic PBT GF30, so the same part in Aluminum deflects less under the same load.

Which is lighter for the same job, Aluminum or Plastic PBT GF30?

For the same stiffness or strength: Aluminum is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie; Plastic PBT GF30 is lighter for a strong beam, strong panel or plate.

Part that must beAluminumPlastic PBT GF30
Stiff rod or tie (tension)lighter3.95x heavier
Stiff beam (bending)lighter50% heavier
Stiff panel or platelighter8% heavier
Strong rod or tielighter12% heavier
Strong beam12% heavierlighter
Strong panel or plate26% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Aluminum or Plastic PBT GF30?

Aluminum conducts heat better: 167 W/m·K against 0.27 W/m·K for Plastic PBT GF30.

Which expands less with temperature?

Aluminum expands less: 23.6 µm/m·K against 25 µm/m·K for Plastic PBT GF30.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PPS GF40Plastic LCP GF30AluminumPlastic PBT GF30
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PPS GF40Plastic LCP GF30AluminumPlastic PBT GF30
Strength against density

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