Materials / Compare

FDM ASA vs. Magnesium AZ31B-H24

Compare FDM ASA vs. Magnesium AZ31B-H24 strength, stiffness, weight and thermal properties.

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FDM ASA3D printed (FDM)
Magnesium AZ31B-H24Wrought
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Mechanical
Yield strengthnot given (tensile used)220MPasourcetypical, H24, 0.5-6 mm, 0.2 % proof stress
Ultimate tensile strength37MPasourcetypical290MPasourcetypical, H24, 0.5-6 mm
Flexural strength65MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypical13%sourcetypical, H24, 0.5-6 mm, gauge 5.65√A
Young's modulus (stiffness)2.45GPasourcetypical44.8GPasourcetypical (handbook physical constant)
Density1,050kg/m³sourcetypical1,769kg/m³sourcenominal
Strength to weight35.2kN·m/kg124kN·m/kg3.53x higher
Stiffness to weight2.33MN·m/kg25.3MN·m/kg10.9x higher
Poisson's rationot sourced0.35sourcetypical (handbook physical constant)
Shear modulusnot sourced16.6GPa
Bulk modulusnot sourced49.8GPa
Speed of sound1,528m/s5,032m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typical76.9W/m·Ksourcetypical (temper/temperature not stated)
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, range26.8µm/m·Ksourcetypical (temperature range not stated)
100 mm part over a 50 °C swing475µm growth134µm growth3.54x less
Specific heatnot sourced1,040J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced41.8mm²/s
Thermal shock resistancenot sourced9,159W/m
Max service temperature92°CsourceHDT 1.8 MPa149°Csourcestated application limit
Values forBambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.AZ31B-H24 sheet 0.016-0.062 in., MIL-HDBK-5J Table 4.2.1.0(b) (AMS 4377); strengths are S-basis MINIMUMS

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM ASA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM ASA stronger than Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is stronger: its yield strength is 220 MPa against tensile strength 37 MPa for FDM ASA (5.95x).

Which is lighter, FDM ASA or Magnesium AZ31B-H24?

FDM ASA is lighter: 1,050 kg/m³ against 1,769 kg/m³ for Magnesium AZ31B-H24.

Which is stiffer, FDM ASA or Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is stiffer: Young's modulus 44.8 GPa against 2.45 GPa for FDM ASA, so the same part in Magnesium AZ31B-H24 deflects less under the same load.

Which is lighter for the same job, FDM ASA or Magnesium AZ31B-H24?

For the same stiffness or strength: Magnesium AZ31B-H24 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM ASAMagnesium AZ31B-H24
Stiff rod or tie (tension)10.9x heavierlighter
Stiff beam (bending)2.54x heavierlighter
Stiff panel or plate1.56x heavierlighter
Strong rod or tie3.53x heavierlighter
Strong beam1.95x heavierlighter
Strong panel or plate45% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM ASA or Magnesium AZ31B-H24?

Magnesium AZ31B-H24 conducts heat better: 76.9 W/m·K against 0.17 W/m·K for FDM ASA.

Which expands less with temperature?

Magnesium AZ31B-H24 expands less: 26.8 µm/m·K against 95 µm/m·K for FDM ASA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM ASAMagnesium AZ31B-H24
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM ASAMagnesium AZ31B-H24
Strength against density

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