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FDM ASA vs. Plastic Nylon PA66

Compare FDM ASA vs. Plastic Nylon PA66 strength, stiffness, weight and thermal properties.

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FDM ASA3D printed (FDM)
Plastic Nylon PA66Bulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)85MPasourcetypical, dry
Ultimate tensile strength37MPasourcetypicalnot sourced
Flexural strength65MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypical30%sourcenominal strain at break, dry
Young's modulus (stiffness)2.45GPasourcetypical3GPasourcetypical, dry
Density1,050kg/m³sourcetypical1,130kg/m³sourcetypical
Strength to weight35.2kN·m/kg75.2kN·m/kg2.13x higher
Stiffness to weight2.33MN·m/kg2.65MN·m/kg14% higher
Poisson's rationot sourced0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)
Shear modulusnot sourced1.07GPa
Bulk modulusnot sourced5GPa
Speed of sound1,528m/s1,629m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typical0.33W/m·Ksourcetypical
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, range98µm/m·Ksourcelongitudinal, 23-55 °C
100 mm part over a 50 °C swing475µm growth3% less490µm growth
Specific heatnot sourced1,700J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced0.172mm²/s
Thermal shock resistancenot sourced57.2W/m
Melting pointnot sourced260°CsourceDSC
Max service temperature92°CsourceHDT 1.8 MPa101°CsourceIEC 60216 temperature index, 20000 h
Values forBambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.BASF Ultramid A3K (PA66, unreinforced injection-moulding grade), Product Information 02/2026, dry values (ISO methods)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM ASA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM ASA stronger than Plastic Nylon PA66?

Plastic Nylon PA66 is stronger: its yield strength is 85 MPa against tensile strength 37 MPa for FDM ASA (2.3x).

Which is lighter, FDM ASA or Plastic Nylon PA66?

FDM ASA is lighter: 1,050 kg/m³ against 1,130 kg/m³ for Plastic Nylon PA66.

Which is stiffer, FDM ASA or Plastic Nylon PA66?

Plastic Nylon PA66 is stiffer: Young's modulus 3 GPa against 2.45 GPa for FDM ASA, so the same part in Plastic Nylon PA66 deflects less under the same load.

Which is lighter for the same job, FDM ASA or Plastic Nylon PA66?

For the same stiffness or strength: Plastic Nylon PA66 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM ASAPlastic Nylon PA66
Stiff rod or tie (tension)14% heavierlighter
Stiff beam (bending)3% heavierlighter
Stiff panel or plateabout equalabout equal
Strong rod or tie2.13x heavierlighter
Strong beam1.62x heavierlighter
Strong panel or plate41% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM ASA or Plastic Nylon PA66?

Plastic Nylon PA66 conducts heat better: 0.33 W/m·K against 0.17 W/m·K for FDM ASA.

Which expands less with temperature?

FDM ASA expands less: 95 µm/m·K against 98 µm/m·K for Plastic Nylon PA66.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM ASAPlastic Nylon PA66
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM ASAPlastic Nylon PA66
Strength against density

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