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FDM ASA vs. Steel

Compare FDM ASA vs. Steel strength, stiffness, weight and thermal properties.

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FDM ASA3D printed (FDM)
SteelWrought
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Mechanical
Yield strengthnot given (tensile used)385MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey), as reported by AISC
Ultimate tensile strength37MPasourcetypical505MPasourcetypical: mean of 20,295 A992 flange mill-test coupons (1998 SSPC survey)
Flexural strength65MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypicalnot sourced
Young's modulus (stiffness)2.45GPasourcetypical200GPasourcedesign value (AISC 360-16)
Density1,050kg/m³sourcetypical7,850kg/m³sourcenominal (constructional data)
Strength to weight35.2kN·m/kg49kN·m/kg39% higher
Stiffness to weight2.33MN·m/kg25.5MN·m/kg10.9x higher
Poisson's rationot sourced0.3sourcedesign value (AISC 360-16 Commentary)
Shear modulusnot sourced76.9GPa
Bulk modulusnot sourced167GPa
Speed of sound1,528m/s5,048m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typical48W/m·Ksourcenominal at 20 °C
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, range12µm/m·Ksourcenominal (constructional data, no temperature range stated)
100 mm part over a 50 °C swing475µm growth60µm growth7.92x less
Specific heatnot sourced460–480J/kg·Ksourcebase material: EN S275JR unalloyed structural steel (the EN counterpart of A36), typical, 50/100 °C
Heats up and cools (diffusivity)not sourced13mm²/s
Thermal shock resistancenot sourced5,390W/m
Max service temperature92°CsourceHDT 1.8 MPanot sourced
Values forBambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.Generic structural steel, cited as ASTM A992 (the current US structural grade): ASTM A992 W-shapes; Fy/Fu specified minimums from AISC publications (AISC 360-16 Commentary; Modern Steel Construction); elastic constants AISC 360; physical constants from the bauforumstahl structural-steel EPD, which names A992 among covered product standards.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM ASA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM ASA stronger than Steel?

Steel is stronger: its yield strength is 385 MPa against tensile strength 37 MPa for FDM ASA (10.4x).

Which is lighter, FDM ASA or Steel?

FDM ASA is lighter: 1,050 kg/m³ against 7,850 kg/m³ for Steel.

Which is stiffer, FDM ASA or Steel?

Steel is stiffer: Young's modulus 200 GPa against 2.45 GPa for FDM ASA, so the same part in Steel deflects less under the same load.

Which is lighter for the same job, FDM ASA or Steel?

For the same stiffness or strength: FDM ASA is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must beFDM ASASteel
Stiff rod or tie (tension)10.9x heavierlighter
Stiff beam (bending)21% heavierlighter
Stiff panel or platelighter1.72x heavier
Strong rod or tie39% heavierlighter
Strong beamlighter1.57x heavier
Strong panel or platelighter2.32x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM ASA or Steel?

Steel conducts heat better: 48 W/m·K against 0.17 W/m·K for FDM ASA.

Which expands less with temperature?

Steel expands less: 12 µm/m·K against 95 µm/m·K for FDM ASA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM ASASteel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM ASASteel
Strength against density

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