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FDM ASA vs. Plastic TPU

Compare FDM ASA vs. Plastic TPU strength, stiffness, weight and thermal properties.

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FDM ASA3D printed (FDM)
Plastic TPU3D printed (FDM)
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength37MPasourcetypical23.7MPasourcetypical, stress at break
Flexural strength65MPasourcetypical15.9x stronger in bending4.1MPasourcetypical
Elongation at break9.2%sourcetypicalnot sourced
Young's modulus (stiffness)2.45GPasourcetypical36.6x stiffer0.067GPasourcetypical
Density1,050kg/m³sourcetypical16% lighter1,220kg/m³sourcetypical
Strength to weight35.2kN·m/kg1.81x higher19.4kN·m/kg
Stiffness to weight2.33MN·m/kg42.5x higher0.0549MN·m/kg
Poisson's rationot sourcednot sourced
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound1,528m/s234m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typicalnot sourced
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, rangenot sourced
100 mm part over a 50 °C swing475µm growthnot sourced
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourcednot sourced
Melting pointnot sourced217°Csourcetypical
Max service temperature92°CsourceHDT 1.8 MPa50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forBambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.Ultimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM ASA and Plastic TPU are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is FDM ASA stronger than Plastic TPU?

FDM ASA is stronger: its tensile strength is 37 MPa against 23.7 MPa for Plastic TPU (1.56x).

Which is lighter, FDM ASA or Plastic TPU?

FDM ASA is lighter: 1,050 kg/m³ against 1,220 kg/m³ for Plastic TPU.

Which is stiffer, FDM ASA or Plastic TPU?

FDM ASA is stiffer: Young's modulus 2.45 GPa against 0.067 GPa for Plastic TPU, so the same part in FDM ASA deflects less under the same load.

Which is lighter for the same job, FDM ASA or Plastic TPU?

For the same stiffness or strength: FDM ASA is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM ASAPlastic TPU
Stiff rod or tie (tension)lighter42.5x heavier
Stiff beam (bending)lighter7.03x heavier
Stiff panel or platelighter3.86x heavier
Strong rod or tielighter1.81x heavier
Strong beamlighter1.56x heavier
Strong panel or platelighter45% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM ASAPlastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM ASAPlastic TPU
Strength against density

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