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FDM ASA vs. Zinc Zamak 3

Compare FDM ASA vs. Zinc Zamak 3 strength, stiffness, weight and thermal properties.

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FDM ASA3D printed (FDM)
Zinc Zamak 3Cast
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Mechanical
Yield strengthnot given (tensile used)221MPasourcetypical
Ultimate tensile strength37MPasourcetypical283MPasourcetypical7.65x stronger
Flexural strength65MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypical10%sourcetypical, in 2 in.
Young's modulus (stiffness)2.45GPasourcetypical85.5GPasourcetypical34.9x stiffer
Density1,050kg/m³sourcetypical6.29x lighter6,600kg/m³sourcetypical
Strength to weight35.2kN·m/kg5% higher33.5kN·m/kg
Stiffness to weight2.33MN·m/kg13MN·m/kg5.55x higher
Poisson's rationot sourced0.27sourcetypical, Zamak 3 hot-chamber die cast
Shear modulusnot sourced33.7GPa
Bulk modulusnot sourced62GPa
Speed of sound1,528m/s3,599m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, typical113W/m·Ksourcetypical
Thermal expansion80–110µm/m·Ksourcebase material: INEOS Styrolution Luran S 777K injection-molding ASA, range27.4µm/m·Ksourcetypical
100 mm part over a 50 °C swing475µm growth137µm growth3.47x less
Specific heatnot sourced419J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced40.9mm²/s
Thermal shock resistancenot sourced7,782W/m
Melting pointnot sourced381–387°Csourcemelting range
Max service temperature92°CsourceHDT 1.8 MPanot sourced
Values forBambu Lab ASA, TDS V3.0, printed specimens X-Y; nozzle 260 °C, bed 80 °C, 200 mm/s, 100% infill; annealed and dried 80 °C for 12 h before testing.Zamak 3 (ASTM B86 die cast), Nathan Trotter (zinc alloy producer) technical data sheet, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM ASA is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM ASA stronger than Zinc Zamak 3?

Zinc Zamak 3 is stronger: its yield strength is 221 MPa against tensile strength 37 MPa for FDM ASA (5.97x).

Which is lighter, FDM ASA or Zinc Zamak 3?

FDM ASA is lighter: 1,050 kg/m³ against 6,600 kg/m³ for Zinc Zamak 3.

Which is stiffer, FDM ASA or Zinc Zamak 3?

Zinc Zamak 3 is stiffer: Young's modulus 85.5 GPa against 2.45 GPa for FDM ASA, so the same part in Zinc Zamak 3 deflects less under the same load.

Which is lighter for the same job, FDM ASA or Zinc Zamak 3?

For the same stiffness or strength: FDM ASA is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate; Zinc Zamak 3 is lighter for a stiff rod or tie (tension).

Part that must beFDM ASAZinc Zamak 3
Stiff rod or tie (tension)5.55x heavierlighter
Stiff beam (bending)lighter6% heavier
Stiff panel or platelighter1.92x heavier
Strong rod or tielighter5% heavier
Strong beamlighter1.91x heavier
Strong panel or platelighter2.57x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM ASA or Zinc Zamak 3?

Zinc Zamak 3 conducts heat better: 113 W/m·K against 0.17 W/m·K for FDM ASA.

Which expands less with temperature?

Zinc Zamak 3 expands less: 27.4 µm/m·K against 95 µm/m·K for FDM ASA.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM ASAZinc Zamak 3
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM ASAZinc Zamak 3
Strength against density

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