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Ceramic Alumina 96% vs. Solder SAC305

Compare Ceramic Alumina 96% vs. Solder SAC305 strength, stiffness, weight and thermal properties.

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Ceramic Alumina 96%Sintered ceramic (pressed and fired)
Solder SAC305Cast
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Mechanical
Yield strengthnot given (tensile used)22MPasourcetypical
Ultimate tensile strength221MPasourcetypical tensile strength, 25 °C (ACMA Test #4)39.6MPasourcetypical
Compressive strength2,068MPasourcetypical, 20 °C (ASTM-C773)not sourced
Flexural strength358MPasourceflexural strength (MOR), 20 °C (ASTM-F417)not sourced
Elongation at breaknot sourced49%sourcetypical
Young's modulus (stiffness)303GPasourcetypical, 20 °C (ASTM-C848)6.9GPasourcetypical, temperature and strain rate not stated
Density3,720kg/m³sourcetypical (ASTM-C20)7,350kg/m³sourcetypical
Strength to weight59.4kN·m/kg19.8x higher2.99kN·m/kg
Stiffness to weight81.5MN·m/kg86.8x higher0.939MN·m/kg
Poisson's ratio0.21sourcetypical, 20 °C (ASTM-C848)0.35sourcetypical
Shear modulus125GPa49x stiffer in shear2.56GPa
Bulk modulus174GPa7.67GPa
Speed of sound9,025m/s969m/s
Thermal
Thermal conductivity24.7W/m·Ksourcetypical, 20 °C (ASTM-C408)61W/m·Ksourcetypical, temperature not stated
Thermal expansion8.2µm/m·Ksourcemean, 25-1000 °C (ASTM-C372)21.9µm/m·Ksourcemean, 20-100 °C (MacDermid Alpha)
100 mm part over a 50 °C swing41µm growth2.67x less110µm growth
Specific heat880J/kg·Ksourcetypical, 100 °C (ASTM-E1269)232J/kg·Ksourcetypical (MacDermid Alpha)
Heats up and cools (diffusivity)7.55mm²/s35.8mm²/s4.74x faster
Thermal shock resistance1,736W/m5,773W/m3.33x more resistant
Melting pointnot sourced217–220°Csourcesolidus-liquidus
Values forCoorsTek AD-96, nominal 96% Al2O3 sintered alumina, typical values; CoorsTek "Ceramic Seal Material Properties" (© 2018, 01899 F). AD-96 is the general 96% grade, not the ADS-96R substrate grade.SAC305 (Sn96.5Ag3.0Cu0.5) solder alloy, bulk; Indium Corporation Indalloy 256 (SAC305) for Preforms product data sheet (Form No. 100346 R0, 2024), selected properties, test temperature not stated; expansion and specific heat from MacDermid Alpha VACULOY SAC TDS (06 September 2023).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Ceramic Alumina 96% stronger than Solder SAC305?

Ceramic Alumina 96% is stronger: its tensile strength is 221 MPa against yield strength 22 MPa for Solder SAC305 (10x).

Which is lighter, Ceramic Alumina 96% or Solder SAC305?

Ceramic Alumina 96% is lighter: 3,720 kg/m³ against 7,350 kg/m³ for Solder SAC305.

Which is stiffer, Ceramic Alumina 96% or Solder SAC305?

Ceramic Alumina 96% is stiffer: Young's modulus 303 GPa against 6.9 GPa for Solder SAC305, so the same part in Ceramic Alumina 96% deflects less under the same load.

Which is lighter for the same job, Ceramic Alumina 96% or Solder SAC305?

For the same stiffness or strength: Ceramic Alumina 96% is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beCeramic Alumina 96%Solder SAC305
Stiff rod or tie (tension)lighter86.8x heavier
Stiff beam (bending)lighter13.1x heavier
Stiff panel or platelighter6.97x heavier
Strong rod or tielighter19.8x heavier
Strong beamlighter9.2x heavier
Strong panel or platelighter6.26x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Ceramic Alumina 96% or Solder SAC305?

Solder SAC305 conducts heat better: 61 W/m·K against 24.7 W/m·K for Ceramic Alumina 96%.

Which expands less with temperature?

Ceramic Alumina 96% expands less: 8.2 µm/m·K against 21.9 µm/m·K for Solder SAC305.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Ceramic Alumina 96%Solder SAC305
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Ceramic Alumina 96%Solder SAC305
Strength against density

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