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Plastic PTFE vs. Solder SAC305

Compare Plastic PTFE vs. Solder SAC305 strength, stiffness, weight and thermal properties.

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Plastic PTFEBulk polymer (molded or machined)
Solder SAC305Cast
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Mechanical
Yield strength9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)22MPasourcetypical
Ultimate tensile strength39.3MPasourcetypical, skived tape 0.13 mm39.6MPasourcetypical
Elongation at break350%sourcetypical, skived tape 0.13 mm49%sourcetypical
Young's modulus (stiffness)not sourced6.9GPasourcetypical, temperature and strain rate not stated
Density2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)7,350kg/m³sourcetypical
Strength to weight4.17kN·m/kg39% higher2.99kN·m/kg
Stiffness to weightnot sourced0.939MN·m/kg
Poisson's ratio0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)0.35sourcetypical
Shear modulusnot sourced2.56GPa
Bulk modulusnot sourced7.67GPa
Speed of soundnot sourced969m/s
Thermal
Thermal conductivity0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen61W/m·Ksourcetypical, temperature not stated
Thermal expansion100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)21.9µm/m·Ksourcemean, 20-100 °C (MacDermid Alpha)
100 mm part over a 50 °C swing500µm growth110µm growth4.57x less
Specific heat1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)232J/kg·Ksourcetypical (MacDermid Alpha)
Heats up and cools (diffusivity)0.0827mm²/s35.8mm²/s433x faster
Thermal shock resistancenot sourced5,773W/m
Melting point327°Csourcesecond melting peak (sintered polymer), +/-10217–220°Csourcesolidus-liquidus
Max service temperature260°Csourceservice temperature (Chemours general Teflon PTFE statement)not sourced
Values forChemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)SAC305 (Sn96.5Ag3.0Cu0.5) solder alloy, bulk; Indium Corporation Indalloy 256 (SAC305) for Preforms product data sheet (Form No. 100346 R0, 2024), selected properties, test temperature not stated; expansion and specific heat from MacDermid Alpha VACULOY SAC TDS (06 September 2023).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic PTFE stronger than Solder SAC305?

Solder SAC305 is stronger: its yield strength is 22 MPa against 9 MPa for Plastic PTFE (2.44x).

Which is lighter, Plastic PTFE or Solder SAC305?

Plastic PTFE is lighter: 2,160 kg/m³ against 7,350 kg/m³ for Solder SAC305.

Which is lighter for the same job, Plastic PTFE or Solder SAC305?

For the same stiffness or strength: Plastic PTFE is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic PTFESolder SAC305
Strong rod or tielighter39% heavier
Strong beamlighter1.88x heavier
Strong panel or platelighter2.18x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic PTFE or Solder SAC305?

Solder SAC305 conducts heat better: 61 W/m·K against 0.25 W/m·K for Plastic PTFE.

Which expands less with temperature?

Solder SAC305 expands less: 21.9 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Solder SAC305
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic PTFESolder SAC305
Strength against density

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