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Plastic POM/Acetal vs. Solder SAC305

Compare Plastic POM/Acetal vs. Solder SAC305 strength, stiffness, weight and thermal properties.

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Plastic POM/AcetalBulk polymer (molded or machined)
Solder SAC305Cast
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Mechanical
Yield strength69MPasourcetypical (single ASTM D638 tensile strength)22MPasourcetypical
Ultimate tensile strength69MPasourcetypical1.74x stronger39.6MPasourcetypical
Compressive strength124MPasourcecompressive stress at 10% deformationnot sourced
Flexural strength99MPasourceflexural yield strength, typicalnot sourced
Elongation at break75%sourcetypical1.53x more ductile49%sourcetypical
Young's modulus (stiffness)2.8GPasourcetypical6.9GPasourcetypical, temperature and strain rate not stated
Density1,420kg/m³sourcetypical (DuPont product information for Delrin 100 NC010; 'The data listed here fall within the normal range of product properties')7,350kg/m³sourcetypical
Strength to weight48.6kN·m/kg16.2x higher2.99kN·m/kg
Stiffness to weight1.97MN·m/kg2.1x higher0.939MN·m/kg
Poisson's ratio0.35sourcetypical0.35sourcetypical
Shear modulus1.04GPa2.56GPa2.46x stiffer in shear
Bulk modulus3.11GPa7.67GPa
Speed of sound1,404m/s969m/s
Thermal
Thermal conductivity0.4W/m·Ksourcetypical61W/m·Ksourcetypical, temperature not stated
Thermal expansion122µm/m·Ksourcemean, 29 to 60 °C21.9µm/m·Ksourcemean, 20-100 °C (MacDermid Alpha)
100 mm part over a 50 °C swing610µm growth110µm growth5.57x less
Specific heat1,465J/kg·Ksourceaverage -18 to 100 °C, Delrin acetal resins (not grade-specific)232J/kg·Ksourcetypical (MacDermid Alpha)
Heats up and cools (diffusivity)0.192mm²/s35.8mm²/s186x faster
Thermal shock resistance52.5W/m5,773W/m110x more resistant
Melting point175°Csourcecrystalline melting point217–220°Csourcesolidus-liquidus
Max service temperature125°CsourceHDT 1.8 MPa (annealed)not sourced
Values forDuPont Delrin 100 acetal homopolymer, Table 2 'Typical Properties of Delrin Acetal Resins' (ASTM methods), Delrin Design Guide Module III hosted on delrin.comSAC305 (Sn96.5Ag3.0Cu0.5) solder alloy, bulk; Indium Corporation Indalloy 256 (SAC305) for Preforms product data sheet (Form No. 100346 R0, 2024), selected properties, test temperature not stated; expansion and specific heat from MacDermid Alpha VACULOY SAC TDS (06 September 2023).

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic POM/Acetal stronger than Solder SAC305?

Plastic POM/Acetal is stronger: its yield strength is 69 MPa against 22 MPa for Solder SAC305 (3.14x).

Which is lighter, Plastic POM/Acetal or Solder SAC305?

Plastic POM/Acetal is lighter: 1,420 kg/m³ against 7,350 kg/m³ for Solder SAC305.

Which is stiffer, Plastic POM/Acetal or Solder SAC305?

Solder SAC305 is stiffer: Young's modulus 6.9 GPa against 2.8 GPa for Plastic POM/Acetal, so the same part in Solder SAC305 deflects less under the same load.

Which is lighter for the same job, Plastic POM/Acetal or Solder SAC305?

For the same stiffness or strength: Plastic POM/Acetal is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic POM/AcetalSolder SAC305
Stiff rod or tie (tension)lighter2.1x heavier
Stiff beam (bending)lighter3.3x heavier
Stiff panel or platelighter3.83x heavier
Strong rod or tielighter16.2x heavier
Strong beamlighter11.1x heavier
Strong panel or platelighter9.17x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, Plastic POM/Acetal or Solder SAC305?

Plastic POM/Acetal stretches further before it breaks: 75% elongation at break against 49% for Solder SAC305.

Which conducts heat better, Plastic POM/Acetal or Solder SAC305?

Solder SAC305 conducts heat better: 61 W/m·K against 0.4 W/m·K for Plastic POM/Acetal.

Which expands less with temperature?

Solder SAC305 expands less: 21.9 µm/m·K against 122 µm/m·K for Plastic POM/Acetal.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic POM/AcetalSolder SAC305
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DPlastic PBT GF30Plastic PPS GF40Plastic LCP GF30Plastic POM/AcetalSolder SAC305
Strength against density

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