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DMLS 316L Stainless Steel vs. PCB Laminate FR-4

Compare DMLS 316L Stainless Steel vs. PCB Laminate FR-4 strength, stiffness, weight and thermal properties.

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DMLS 316L Stainless Steel3D printed metal (DMLS)
PCB Laminate FR-4Composite
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Mechanical
Yield strength530MPasourcetypical, as manufactured, horizontalnot given (tensile used)
Ultimate tensile strength640MPasourcetypical, as manufactured, horizontal246–385MPasourcetypical, in-plane: cross direction .. length direction (ASTM D3039)
Flexural strengthnot sourced531–621MPasourcetypical: cross direction .. length direction (IPC-TM-650 2.4.4B)
Elongation at break40%sourcetypical at break, as manufactured, horizontalnot sourced
Young's modulus (stiffness)185GPasourcetypical, as built, horizontal (XY); EOSINT M280-400W / M290-400W, 316L_Surface 1.0, 20 µm (2014 sheet)21.9–25.8GPasourcetypical, in-plane: cross direction .. length direction (ASTM D790-15e2)
Density7,900kg/m³sourcepart density (ISO 3369, not labelled min or typical), EOS M 290, 40 µm FlexLine1,920kg/m³sourcetypical, 50% resin content; another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR
Strength to weight67.1kN·m/kg164kN·m/kg2.45x higher
Stiffness to weight23.4MN·m/kg1.88x higher12.4MN·m/kg
Poisson's ratio0.3sourcebase material: austenitic stainless steels incl. 1.4404 (316L), design value0.171–0.177sourcetypical, in-plane: cross direction .. length direction
Shear modulus71.2GPa7x stiffer in shear10.2GPa
Bulk modulus154GPa12.2GPa
Speed of sound4,839m/s3,525m/s
Thermal
Thermal conductivity16.2W/m·Ksourcebase material: wrought 316/316L (Cleveland-Cliffs), at 100 °C0.4W/m·Ksourcetypical (ASTM E1952); direction not stated by the sheet
Thermal expansion15.7µm/m·Ksourcemean 25-100 °C, ASTM E22813–14µm/m·Ksourcetypical, in-plane X/Y-axis, below Tg (IPC-TM-650 2.4.24C)
100 mm part over a 50 °C swing78.6µm growth67.5µm growth16% less
Specific heat500J/kg·Ksourcebase material: wrought 316/316L (Cleveland-Cliffs), 0-100 °C1,200–1,400J/kg·Ksourcetypical (ASTM E1461); another FR-4 producer: Park Nelco N4000-6 (high-Tg multifunctional epoxy), not Isola 370HR
Heats up and cools (diffusivity)4.1mm²/s25.6x faster0.16mm²/s
Thermal shock resistance2,067W/m6.39x more resistant324W/m
Glass transitionnot sourced180°Csourcetypical, DSC (IPC-TM-650 2.4.25C)
Max service temperaturenot sourced130°CsourceUL Relative Thermal Index (UL 796)
Values forEOS StainlessSteel 316L (powder 9011-0032), EOS M 290, ParameterSet 316L 20µm Surface M290/400W, as manufactured, horizontal; ISO 6892-1Isola 370HR FR-4 laminate (Polyclad PCL-FR-370HR, 180 C Tg multifunctional epoxy, E-glass fabric), copper removed; Isola data sheet Revision C, last updated April 15, 2021. Woven-glass laminate: the sheet gives in-plane values per weave direction (length / cross) and the Z-axis CTE separately; the solver is isotropic per material.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

DMLS 316L Stainless Steel is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is DMLS 316L Stainless Steel stronger than PCB Laminate FR-4?

DMLS 316L Stainless Steel is stronger: its yield strength is 530 MPa against tensile strength 315 MPa for PCB Laminate FR-4 (1.68x).

Which is lighter, DMLS 316L Stainless Steel or PCB Laminate FR-4?

PCB Laminate FR-4 is lighter: 1,920 kg/m³ against 7,900 kg/m³ for DMLS 316L Stainless Steel.

Which is stiffer, DMLS 316L Stainless Steel or PCB Laminate FR-4?

DMLS 316L Stainless Steel is stiffer: Young's modulus 185 GPa against 23.9 GPa for PCB Laminate FR-4, so the same part in DMLS 316L Stainless Steel deflects less under the same load.

Which is lighter for the same job, DMLS 316L Stainless Steel or PCB Laminate FR-4?

For the same stiffness or strength: DMLS 316L Stainless Steel is lighter for a stiff rod or tie (tension); PCB Laminate FR-4 is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beDMLS 316L Stainless SteelPCB Laminate FR-4
Stiff rod or tie (tension)lighter1.88x heavier
Stiff beam (bending)48% heavierlighter
Stiff panel or plate2.08x heavierlighter
Strong rod or tie2.45x heavierlighter
Strong beam2.91x heavierlighter
Strong panel or plate3.17x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, DMLS 316L Stainless Steel or PCB Laminate FR-4?

DMLS 316L Stainless Steel conducts heat better: 16.2 W/m·K against 0.4 W/m·K for PCB Laminate FR-4.

Which expands less with temperature?

PCB Laminate FR-4 expands less: 13.5 µm/m·K against 15.7 µm/m·K for DMLS 316L Stainless Steel.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelSiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30DMLS 316L Stainless SteelPCB Laminate FR-4
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelBrickSiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Magnesium AZ91DSolder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30DMLS 316L Stainless SteelPCB Laminate FR-4
Strength against density

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