Materials / Compare

Drywall vs. FDM Polycarbonate

Compare Drywall vs. FDM Polycarbonate strength, stiffness, weight and thermal properties.

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DrywallNatural
FDM Polycarbonate3D printed (FDM)
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Mechanical
Yield strengthnot given (tensile used)53.3MPasourcetypical
Ultimate tensile strength1–2MPasourceambient range reported in review (Australian studies)53.3MPasourcetypical, peak stress (= stress at yield)
Compressive strength2.4MPasourcetypical, 70 F / 50% RHnot sourced
Flexural strengthnot sourced89.4MPasourcetypical
Elongation at breaknot sourced9.2%sourcetypical
Young's modulus (stiffness)1–2GPasourceambient range reported in review (Australian studies)2.39GPasourcetypical
Densitynot sourced1,180–1,200kg/m³sourcerange
Strength to weightnot sourced44.8kN·m/kg
Stiffness to weightnot sourced2.01MN·m/kg
Poisson's rationot sourced0.38sourcebase material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)
Shear modulusnot sourced0.867GPa
Bulk modulusnot sourced3.33GPa
Speed of soundnot sourced1,418m/s
Thermal
Thermal conductivitynot sourced0.2W/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °C
Thermal expansion16.7µm/m·Ksourcetypical, unrestrained, 3.3-32 C65µm/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallel
100 mm part over a 50 °C swing83.5µm growth3.89x less325µm growth
Specific heat1,090J/kg·Ksourcetypical (from ASHRAE Handbook of Fundamentals, per GA)not sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourced42.5W/m
Glass transitionnot sourced108°Csourcetypical
Max service temperature52°Csourcemanufacturer sustained-exposure limit105°CsourceHDT 0.455 MPa (printed specimens)
Values for1/2 in. (12.7 mm) regular gypsum board (ASTM C1396), Gypsum Association GA-235-2019 typical/minimum properties; tensile and E from USDA FPL-co-authored review; service limit from USG Sheetrock 1/2 in. submittalUltimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Drywall stronger than FDM Polycarbonate?

FDM Polycarbonate is stronger: its yield strength is 53.3 MPa against tensile strength 1.5 MPa for Drywall (35.5x).

Which is stiffer, Drywall or FDM Polycarbonate?

FDM Polycarbonate is stiffer: Young's modulus 2.39 GPa against 1.5 GPa for Drywall, so the same part in FDM Polycarbonate deflects less under the same load.

Which expands less with temperature?

Drywall expands less: 16.7 µm/m·K against 65 µm/m·K for FDM Polycarbonate.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM Polycarbonate
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM Polycarbonate
Strength against density

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