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FDM HIPS vs. Plastic ABS (bulk/injection)

Compare FDM HIPS vs. Plastic ABS (bulk/injection) strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic ABS (bulk/injection)Bulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)45MPasourcetypical, tensile stress at yield 23 °C
Ultimate tensile strength18.4MPasourcetypicalnot sourced
Flexural strength31.8MPasourcetypical65MPasourcetypical, 23 °C
Elongation at break1.4%sourcetypical10%sourcenominal strain at break, 23 °C
Young's modulus (stiffness)1.59GPasourcetypical2.3GPasourcetypical45% stiffer
Density1,023kg/m³sourcetypical1,040kg/m³sourcetypical
Strength to weight18kN·m/kg43.3kN·m/kg2.41x higher
Stiffness to weight1.55MN·m/kg2.21MN·m/kg42% higher
Poisson's rationot sourced0.39sourcetypical, ABS family (Covestro Part and Mold Design guide, Table 3-1)
Shear modulusnot sourced0.827GPa
Bulk modulusnot sourced3.48GPa
Speed of sound1,246m/s1,487m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.17W/m·Ksourcetypical
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical80–110µm/m·Ksourcerange
100 mm part over a 50 °C swing400µm growth19% less475µm growth
Specific heatnot sourcednot sourced
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourced21.4W/m
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa94°CsourceHDT 1.8 MPa (annealed 4 h/80 °C)
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.INEOS Styrolution Terluran GP-22 general-purpose injection-molding ABS, ISO typical values (TDS revision 08/01/2022)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic ABS (bulk/injection)?

Plastic ABS (bulk/injection) is stronger: its yield strength is 45 MPa against tensile strength 18.4 MPa for FDM HIPS (2.45x).

Which is lighter, FDM HIPS or Plastic ABS (bulk/injection)?

FDM HIPS is lighter: 1,023 kg/m³ against 1,040 kg/m³ for Plastic ABS (bulk/injection).

Which is stiffer, FDM HIPS or Plastic ABS (bulk/injection)?

Plastic ABS (bulk/injection) is stiffer: Young's modulus 2.3 GPa against 1.59 GPa for FDM HIPS, so the same part in Plastic ABS (bulk/injection) deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Plastic ABS (bulk/injection)?

For the same stiffness or strength: Plastic ABS (bulk/injection) is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSPlastic ABS (bulk/injection)
Stiff rod or tie (tension)42% heavierlighter
Stiff beam (bending)18% heavierlighter
Stiff panel or plate11% heavierlighter
Strong rod or tie2.41x heavierlighter
Strong beam1.79x heavierlighter
Strong panel or plate1.54x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Plastic ABS (bulk/injection)?

FDM HIPS conducts heat better: 0.17 W/m·K against 0.17 W/m·K for Plastic ABS (bulk/injection).

Which expands less with temperature?

FDM HIPS expands less: 80 µm/m·K against 95 µm/m·K for Plastic ABS (bulk/injection).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSPlastic ABS (bulk/injection)
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSPlastic ABS (bulk/injection)
Strength against density

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