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Plastic HDPE vs. Magnesium AZ31B-H24

Compare Plastic HDPE vs. Magnesium AZ31B-H24 strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Magnesium AZ31B-H24Wrought
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527220MPasourcetypical, H24, 0.5-6 mm, 0.2 % proof stress
Ultimate tensile strengthnot sourced290MPasourcetypical, H24, 0.5-6 mm
Elongation at breaknot sourced13%sourcetypical, H24, 0.5-6 mm, gauge 5.65√A
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 52744.8GPasourcetypical (handbook physical constant)
Density950kg/m³sourcetypical, ISO 11831,769kg/m³sourcenominal
Strength to weight25.3kN·m/kg124kN·m/kg4.92x higher
Stiffness to weight0.947MN·m/kg25.3MN·m/kg26.7x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.35sourcetypical (handbook physical constant)
Shear modulus0.316GPa16.6GPa52.5x stiffer in shear
Bulk modulus2GPa49.8GPa
Speed of sound973m/s5,032m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)76.9W/m·Ksourcetypical (temper/temperature not stated)
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)26.8µm/m·Ksourcetypical (temperature range not stated)
100 mm part over a 50 °C swing600µm growth134µm growth4.48x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)1,040J/kg·Ksourcetypical
Heats up and cools (diffusivity)0.208mm²/s41.8mm²/s201x faster
Thermal shock resistance56.9W/m9,159W/m161x more resistant
Max service temperaturenot sourced149°Csourcestated application limit
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesAZ31B-H24 sheet 0.016-0.062 in., MIL-HDBK-5J Table 4.2.1.0(b) (AMS 4377); strengths are S-basis MINIMUMS

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic HDPE stronger than Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is stronger: its yield strength is 220 MPa against 24 MPa for Plastic HDPE (9.17x).

Which is lighter, Plastic HDPE or Magnesium AZ31B-H24?

Plastic HDPE is lighter: 950 kg/m³ against 1,769 kg/m³ for Magnesium AZ31B-H24.

Which is stiffer, Plastic HDPE or Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is stiffer: Young's modulus 44.8 GPa against 0.9 GPa for Plastic HDPE, so the same part in Magnesium AZ31B-H24 deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Magnesium AZ31B-H24?

For the same stiffness or strength: Magnesium AZ31B-H24 is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic HDPEMagnesium AZ31B-H24
Stiff rod or tie (tension)26.7x heavierlighter
Stiff beam (bending)3.79x heavierlighter
Stiff panel or plate1.98x heavierlighter
Strong rod or tie4.92x heavierlighter
Strong beam2.35x heavierlighter
Strong panel or plate1.63x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Magnesium AZ31B-H24?

Magnesium AZ31B-H24 conducts heat better: 76.9 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

Magnesium AZ31B-H24 expands less: 26.8 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPEMagnesium AZ31B-H24
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPEMagnesium AZ31B-H24
Strength against density

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