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Plastic HDPE vs. Plastic PETG

Compare Plastic HDPE vs. Plastic PETG strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Plastic PETG3D printed (FDM)
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 52746.2MPasourcetypical
Ultimate tensile strengthnot sourced46.2MPasourcetypical, peak stress (= stress at yield)
Flexural strengthnot sourced78.9MPasourcetypical
Elongation at breaknot sourced7.6%sourcetypical
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 5271.94GPasourcetypical
Density950kg/m³sourcetypical, ISO 11831,270kg/m³sourcetypical
Strength to weight25.3kN·m/kg36.4kN·m/kg44% higher
Stiffness to weight0.947MN·m/kg1.53MN·m/kg1.61x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
Shear modulus0.316GPanot sourced
Bulk modulus2GPanot sourced
Speed of sound973m/s1,236m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.21W/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)51µm/m·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), typical
100 mm part over a 50 °C swing600µm growth255µm growth2.35x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)1,300J/kg·Ksourcebase material: Eastman Eastar Copolyester 6763 (PETG), DSC at 60 °C (lowest temperature listed)
Heats up and cools (diffusivity)0.208mm²/s1.64x faster0.127mm²/s
Thermal shock resistance56.9W/mnot sourced
Glass transitionnot sourced77.4°Csourcetypical
Max service temperaturenot sourced76.2°CsourceHDT 0.455 MPa (printed specimens)
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesUltimaker PETG, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v1.00, April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic PETG is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic HDPE stronger than Plastic PETG?

Plastic PETG is stronger: its yield strength is 46.2 MPa against 24 MPa for Plastic HDPE (1.93x).

Which is lighter, Plastic HDPE or Plastic PETG?

Plastic HDPE is lighter: 950 kg/m³ against 1,270 kg/m³ for Plastic PETG.

Which is stiffer, Plastic HDPE or Plastic PETG?

Plastic PETG is stiffer: Young's modulus 1.94 GPa against 0.9 GPa for Plastic HDPE, so the same part in Plastic PETG deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Plastic PETG?

For the same stiffness or strength: Plastic HDPE is lighter for a stiff panel or plate; Plastic PETG is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic HDPEPlastic PETG
Stiff rod or tie (tension)1.61x heavierlighter
Stiff beam (bending)10% heavierlighter
Stiff panel or platelighter4% heavier
Strong rod or tie44% heavierlighter
Strong beam16% heavierlighter
Strong panel or plate4% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Plastic PETG?

Plastic HDPE conducts heat better: 0.445 W/m·K against 0.21 W/m·K for Plastic PETG.

Which expands less with temperature?

Plastic PETG expands less: 51 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPEPlastic PETG
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPEPlastic PETG
Strength against density

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