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Plastic HDPE vs. Stainless 316

Compare Plastic HDPE vs. Stainless 316 strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Stainless 316Wrought
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527265MPasourcetypical (representative), annealed 1.0 mm sheet
Ultimate tensile strengthnot sourced583MPasourcetypical (representative), annealed 1.0 mm sheet
Elongation at breaknot sourced61%sourcetypical (representative), annealed, in 2 in. (51 mm)
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 527200GPasourcetypical, in tension
Density950kg/m³sourcetypical, ISO 11838,027kg/m³sourcetypical
Strength to weight25.3kN·m/kg33kN·m/kg31% higher
Stiffness to weight0.947MN·m/kg24.9MN·m/kg26.3x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.3sourcedesign value (structural stainless steels)
Shear modulus0.316GPa76.9GPa244x stiffer in shear
Bulk modulus2GPa167GPa
Speed of sound973m/s4,992m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)14.6W/m·Ksource20–100 °C
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)16.5µm/m·Ksourcemean, 20–100 °C
100 mm part over a 50 °C swing600µm growth82.5µm growth7.27x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)450J/kg·Ksourceat 20 °C
Heats up and cools (diffusivity)0.208mm²/s4.04mm²/s19.4x faster
Thermal shock resistance56.9W/m821W/m14.4x more resistant
Melting pointnot sourced1,390–1,440°Csourcemelting range
Max service temperaturenot sourced871–899°Csourceoxidation (scaling) limit in air
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesATI 316 (UNS S31600), annealed 1.0 mm sheet, ATI technical data sheet (2012); Poisson's ratio from the Nickel Institute/SCI structural stainless design manual

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic HDPE stronger than Stainless 316?

Stainless 316 is stronger: its yield strength is 265 MPa against 24 MPa for Plastic HDPE (11x).

Which is lighter, Plastic HDPE or Stainless 316?

Plastic HDPE is lighter: 950 kg/m³ against 8,027 kg/m³ for Stainless 316.

Which is stiffer, Plastic HDPE or Stainless 316?

Stainless 316 is stiffer: Young's modulus 200 GPa against 0.9 GPa for Plastic HDPE, so the same part in Stainless 316 deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Stainless 316?

For the same stiffness or strength: Plastic HDPE is lighter for a stiff panel or plate, strong beam, strong panel or plate; Stainless 316 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic HDPEStainless 316
Stiff rod or tie (tension)26.3x heavierlighter
Stiff beam (bending)1.76x heavierlighter
Stiff panel or platelighter39% heavier
Strong rod or tie31% heavierlighter
Strong beamlighter1.7x heavier
Strong panel or platelighter2.54x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Stainless 316?

Stainless 316 conducts heat better: 14.6 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

Stainless 316 expands less: 16.5 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPEStainless 316
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPEStainless 316
Strength against density

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