Materials / Compare

Plastic HDPE vs. Titanium Ti-6Al-4V

Compare Plastic HDPE vs. Titanium Ti-6Al-4V strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Titanium Ti-6Al-4VWrought
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strengthnot sourced940MPasourcetypical, plate, annealed
Elongation at breaknot sourced16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 527107–122GPasourcetypical range, 20 °C
Density950kg/m³sourcetypical, ISO 11834,430kg/m³sourcenominal
Strength to weight25.3kN·m/kg200kN·m/kg7.91x higher
Stiffness to weight0.947MN·m/kg25.8MN·m/kg27.3x higher
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)0.342sourcemean of TIMET measurements
Shear modulus0.316GPa42.7GPa135x stiffer in shear
Bulk modulus2GPa121GPa
Speed of sound973m/s5,084m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing600µm growth45µm growth13.3x less
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)0.208mm²/s2.57mm²/s12.3x faster
Thermal shock resistance56.9W/m3,730W/m65.6x more resistant
Melting pointnot sourced1,630–1,650°Csourcemelting range
Max service temperaturenot sourced400°Csourceupper recommended use temperature
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesTIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Plastic HDPE stronger than Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against 24 MPa for Plastic HDPE (36.9x).

Which is lighter, Plastic HDPE or Titanium Ti-6Al-4V?

Plastic HDPE is lighter: 950 kg/m³ against 4,430 kg/m³ for Titanium Ti-6Al-4V.

Which is stiffer, Plastic HDPE or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stiffer: Young's modulus 115 GPa against 0.9 GPa for Plastic HDPE, so the same part in Titanium Ti-6Al-4V deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Titanium Ti-6Al-4V?

For the same stiffness or strength: Titanium Ti-6Al-4V is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic HDPETitanium Ti-6Al-4V
Stiff rod or tie (tension)27.3x heavierlighter
Stiff beam (bending)2.42x heavierlighter
Stiff panel or plate8% heavierlighter
Strong rod or tie7.91x heavierlighter
Strong beam2.38x heavierlighter
Strong panel or plate30% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic HDPE or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V conducts heat better: 6.6 W/m·K against 0.445 W/m·K for Plastic HDPE.

Which expands less with temperature?

Titanium Ti-6Al-4V expands less: 9 µm/m·K against 120 µm/m·K for Plastic HDPE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPETitanium Ti-6Al-4V
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPETitanium Ti-6Al-4V
Strength against density

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