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Plastic HDPE vs. Plastic TPU

Compare Plastic HDPE vs. Plastic TPU strength, stiffness, weight and thermal properties.

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Plastic HDPEBulk polymer (molded or machined)
Plastic TPU3D printed (FDM)
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Mechanical
Yield strength24MPasourcetypical, tensile stress at yield 23 °C, 50 mm/min ISO 527not given (tensile used)
Ultimate tensile strengthnot sourced23.7MPasourcetypical, stress at break
Flexural strengthnot sourced4.1MPasourcetypical
Elongation at breaknot sourcednot sourced
Young's modulus (stiffness)0.9GPasourcetypical, tensile modulus 23 °C ISO 5270.067GPasourcetypical
Density950kg/m³sourcetypical, ISO 11831,220kg/m³sourcetypical
Strength to weight25.3kN·m/kg30% higher19.4kN·m/kg
Stiffness to weight0.947MN·m/kg17.3x higher0.0549MN·m/kg
Poisson's ratio0.4–0.45sourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
Shear modulus0.316GPanot sourced
Bulk modulus2GPanot sourced
Speed of sound973m/s234m/s
Thermal
Thermal conductivity0.4–0.49W/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
Thermal expansion120µm/m·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
100 mm part over a 50 °C swing600µm growthnot sourced
Specific heat2,250J/kg·Ksourcebase material: high-density polyethylene family (INEOS Olefins & Polymers USA, Typical Engineering Properties of HDPE)not sourced
Heats up and cools (diffusivity)0.208mm²/snot sourced
Thermal shock resistance56.9W/mnot sourced
Melting pointnot sourced217°Csourcetypical
Max service temperaturenot sourced50.3°CsourceHDT 0.455 MPa (printed specimens)
Values forLyondellBasell Hostalen 23050 B high density polyethylene, typical ISO valuesUltimaker TPU 95A, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 29, 2022.

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic TPU is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic HDPE stronger than Plastic TPU?

Plastic HDPE is stronger: its yield strength is 24 MPa against tensile strength 23.7 MPa for Plastic TPU (1%).

Which is lighter, Plastic HDPE or Plastic TPU?

Plastic HDPE is lighter: 950 kg/m³ against 1,220 kg/m³ for Plastic TPU.

Which is stiffer, Plastic HDPE or Plastic TPU?

Plastic HDPE is stiffer: Young's modulus 0.9 GPa against 0.067 GPa for Plastic TPU, so the same part in Plastic HDPE deflects less under the same load.

Which is lighter for the same job, Plastic HDPE or Plastic TPU?

For the same stiffness or strength: Plastic HDPE is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic HDPEPlastic TPU
Stiff rod or tie (tension)lighter17.3x heavier
Stiff beam (bending)lighter4.71x heavier
Stiff panel or platelighter3.05x heavier
Strong rod or tielighter30% heavier
Strong beamlighter30% heavier
Strong panel or platelighter29% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic HDPEPlastic TPU
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic HDPEPlastic TPU
Strength against density

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