Materials / Compare

FDM HIPS vs. Plastic PEEK

Compare FDM HIPS vs. Plastic PEEK strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic PEEKBulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)98MPasourcetypical, tensile yield
Ultimate tensile strength18.4MPasourcetypicalnot sourced
Compressive strengthnot sourced125MPasourcetypical, 23 C
Flexural strength31.8MPasourcetypical165MPasourcetypical, flexural stress at yield, 23 C
Elongation at break1.4%sourcetypical25%sourcetypical, at break
Young's modulus (stiffness)1.59GPasourcetypical4GPasourcetypical (nominal)
Density1,023kg/m³sourcetypical1,300kg/m³sourcetypical (crystalline)
Strength to weight18kN·m/kg75.4kN·m/kg4.19x higher
Stiffness to weight1.55MN·m/kg3.08MN·m/kg1.98x higher
Poisson's rationot sourced0.38sourcetypical
Shear modulusnot sourced1.45GPa
Bulk modulusnot sourced5.56GPa
Speed of sound1,246m/s1,754m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.29W/m·Ksourcetypical, average, 23 C
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical55µm/m·Ksourceaverage of flow/cross-flow, below Tg (<143 C)
100 mm part over a 50 °C swing400µm growth275µm growth45% less
Specific heatnot sourced2,200J/kg·Ksourcetypical, 23 °C, DSC (Victrex PEEK 450G TDS, revision Jul 2012)
Heats up and cools (diffusivity)not sourced0.101mm²/s
Thermal shock resistancenot sourced80.1W/m
Melting pointnot sourced343°Csourcetypical, DSC
Glass transition99°Csourcetypical143°Csourceonset (midpoint 150 C)
Max service temperature86°CsourceHDT 1.8 MPa240°CsourceUL 746B RTI, mechanical strength (continuous use index)
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Victrex PEEK 450G (unreinforced, injection moulded), Victrex TDS rev. March 2026; Poisson from Victrex fluid-management flyer (2020-07)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic PEEK?

Plastic PEEK is stronger: its yield strength is 98 MPa against tensile strength 18.4 MPa for FDM HIPS (5.33x).

Which is lighter, FDM HIPS or Plastic PEEK?

FDM HIPS is lighter: 1,023 kg/m³ against 1,300 kg/m³ for Plastic PEEK.

Which is stiffer, FDM HIPS or Plastic PEEK?

Plastic PEEK is stiffer: Young's modulus 4 GPa against 1.59 GPa for FDM HIPS, so the same part in Plastic PEEK deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Plastic PEEK?

For the same stiffness or strength: Plastic PEEK is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSPlastic PEEK
Stiff rod or tie (tension)1.98x heavierlighter
Stiff beam (bending)25% heavierlighter
Stiff panel or plate7% heavierlighter
Strong rod or tie4.19x heavierlighter
Strong beam2.4x heavierlighter
Strong panel or plate1.82x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Plastic PEEK?

Plastic PEEK conducts heat better: 0.29 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Plastic PEEK expands less: 55 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSPlastic PEEK
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSPlastic PEEK
Strength against density

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