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FDM HIPS vs. Plywood

Compare FDM HIPS vs. Plywood strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
PlywoodNatural
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength18.4MPasourcetypical41.4MPasourcemodulus of rupture (no direct tensile value)
Flexural strength31.8MPasourcetypical41.4MPasourcestatic bending MOR (Douglas-fir); range 33.72-42.61 across species
Elongation at break1.4%sourcetypicalnot sourced
Young's modulus (stiffness)1.59GPasourcetypical7.45GPasourcestatic bending MOE of the panel (Douglas-fir); range 6.96-8.55 across species
Density1,023kg/m³sourcetypicalnot sourced
Strength to weight18kN·m/kgnot sourced
Stiffness to weight1.55MN·m/kgnot sourced
Poisson's rationot sourcednot sourced
Shear modulusnot sourcednot sourced
Bulk modulusnot sourcednot sourced
Speed of sound1,246m/snot sourced
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.12W/m·KsourceAPA-recommended design value (Douglas-fir plywood), as reported by FPL/ORNL
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical3.1–4.5µm/m·Ksourcebase material: solid wood parallel to grain, ovendry, range across species
100 mm part over a 50 °C swing400µm growth19µm growth21.1x less
Specific heatnot sourced1,700J/kg·Ksourcebase material: solid wood (all species), 12% MC, 27 C
Heats up and cools (diffusivity)not sourcednot sourced
Thermal shock resistancenot sourcednot sourced
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPanot sourced
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Douglas-fir plywood sheathing (construction plywood per PS 1), static bending properties from USDA FPL Wood Handbook FPL-GTR-282 Ch. 12 Table 12-2 (Biblis 2000)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plywood?

Plywood is stronger: its tensile strength is 41.4 MPa against 18.4 MPa for FDM HIPS (2.25x).

Which is stiffer, FDM HIPS or Plywood?

Plywood is stiffer: Young's modulus 7.45 GPa against 1.59 GPa for FDM HIPS, so the same part in Plywood deflects less under the same load.

Which conducts heat better, FDM HIPS or Plywood?

FDM HIPS conducts heat better: 0.17 W/m·K against 0.12 W/m·K for Plywood.

Which expands less with temperature?

Plywood expands less: 3.8 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPS
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPS
Strength against density

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