Materials / Compare

FDM HIPS vs. Plastic PMMA

Compare FDM HIPS vs. Plastic PMMA strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic PMMABulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)not given (tensile used)
Ultimate tensile strength18.4MPasourcetypical80MPasourcetypical, 23 °C
Compressive strengthnot sourced110MPasourcecompressive yield stress, typical
Flexural strength31.8MPasourcetypical115MPasourcetypical3.62x stronger in bending
Elongation at break1.4%sourcetypical5.5%sourcetypical3.93x more ductile
Young's modulus (stiffness)1.59GPasourcetypical3.3GPasourcetypical, short-term
Density1,023kg/m³sourcetypical16% lighter1,190kg/m³sourcetypical
Strength to weight18kN·m/kg67.2kN·m/kg3.74x higher
Stiffness to weight1.55MN·m/kg2.77MN·m/kg1.79x higher
Poisson's rationot sourced0.37sourcetypical
Shear modulusnot sourced1.2GPa
Bulk modulusnot sourced4.23GPa
Speed of sound1,246m/s1,665m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.19W/m·Ksourcetypical
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical70µm/m·Ksource0-50 °C
100 mm part over a 50 °C swing400µm growth350µm growth14% less
Specific heatnot sourced1,470J/kg·Ksourcetypical
Heats up and cools (diffusivity)not sourced0.109mm²/s
Thermal shock resistancenot sourced41.5W/m
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa80°Csourcemax. permanent service temperature
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.Röhm PLEXIGLAS GS 0F00 cast acrylic sheet, typical values at 23 °C / 50 % RH (Röhm Technical Information Ref. No. 211-1)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic PMMA?

Plastic PMMA is stronger: its tensile strength is 80 MPa against 18.4 MPa for FDM HIPS (4.35x).

Which is lighter, FDM HIPS or Plastic PMMA?

FDM HIPS is lighter: 1,023 kg/m³ against 1,190 kg/m³ for Plastic PMMA.

Which is stiffer, FDM HIPS or Plastic PMMA?

Plastic PMMA is stiffer: Young's modulus 3.3 GPa against 1.59 GPa for FDM HIPS, so the same part in Plastic PMMA deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Plastic PMMA?

For the same stiffness or strength: Plastic PMMA is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSPlastic PMMA
Stiff rod or tie (tension)1.79x heavierlighter
Stiff beam (bending)24% heavierlighter
Stiff panel or plate10% heavierlighter
Strong rod or tie3.74x heavierlighter
Strong beam2.29x heavierlighter
Strong panel or plate1.79x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, FDM HIPS or Plastic PMMA?

Plastic PMMA stretches further before it breaks: 5.5% elongation at break against 1.4% for FDM HIPS.

Which conducts heat better, FDM HIPS or Plastic PMMA?

Plastic PMMA conducts heat better: 0.19 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Plastic PMMA expands less: 70 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSPlastic PMMA
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropyleneFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSPlastic PMMA
Strength against density

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