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FDM HIPS vs. Plastic POM/Acetal

Compare FDM HIPS vs. Plastic POM/Acetal strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
Plastic POM/AcetalBulk polymer (molded or machined)
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Mechanical
Yield strengthnot given (tensile used)69MPasourcetypical (single ASTM D638 tensile strength)
Ultimate tensile strength18.4MPasourcetypical69MPasourcetypical3.75x stronger
Compressive strengthnot sourced124MPasourcecompressive stress at 10% deformation
Flexural strength31.8MPasourcetypical99MPasourceflexural yield strength, typical
Elongation at break1.4%sourcetypical75%sourcetypical53.6x more ductile
Young's modulus (stiffness)1.59GPasourcetypical2.8GPasourcetypical1.76x stiffer
Density1,023kg/m³sourcetypical1,420kg/m³sourcetypical (DuPont product information for Delrin 100 NC010; 'The data listed here fall within the normal range of product properties')
Strength to weight18kN·m/kg48.6kN·m/kg2.7x higher
Stiffness to weight1.55MN·m/kg1.97MN·m/kg27% higher
Poisson's rationot sourced0.35sourcetypical
Shear modulusnot sourced1.04GPa
Bulk modulusnot sourced3.11GPa
Speed of sound1,246m/s1,404m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical0.4W/m·Ksourcetypical
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical122µm/m·Ksourcemean, 29 to 60 °C
100 mm part over a 50 °C swing400µm growth1.52x less610µm growth
Specific heatnot sourced1,465J/kg·Ksourceaverage -18 to 100 °C, Delrin acetal resins (not grade-specific)
Heats up and cools (diffusivity)not sourced0.192mm²/s
Thermal shock resistancenot sourced52.5W/m
Melting pointnot sourced175°Csourcecrystalline melting point
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa125°CsourceHDT 1.8 MPa (annealed)
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.DuPont Delrin 100 acetal homopolymer, Table 2 'Typical Properties of Delrin Acetal Resins' (ASTM methods), Delrin Design Guide Module III hosted on delrin.com

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Plastic POM/Acetal?

Plastic POM/Acetal is stronger: its yield strength is 69 MPa against tensile strength 18.4 MPa for FDM HIPS (3.75x).

Which is lighter, FDM HIPS or Plastic POM/Acetal?

FDM HIPS is lighter: 1,023 kg/m³ against 1,420 kg/m³ for Plastic POM/Acetal.

Which is stiffer, FDM HIPS or Plastic POM/Acetal?

Plastic POM/Acetal is stiffer: Young's modulus 2.8 GPa against 1.59 GPa for FDM HIPS, so the same part in Plastic POM/Acetal deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Plastic POM/Acetal?

For the same stiffness or strength: FDM HIPS is lighter for a stiff beam (bending), stiff panel or plate; Plastic POM/Acetal is lighter for a stiff rod or tie (tension), strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSPlastic POM/Acetal
Stiff rod or tie (tension)27% heavierlighter
Stiff beam (bending)lighter5% heavier
Stiff panel or platelighter15% heavier
Strong rod or tie2.7x heavierlighter
Strong beam1.74x heavierlighter
Strong panel or plate40% heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, FDM HIPS or Plastic POM/Acetal?

Plastic POM/Acetal stretches further before it breaks: 75% elongation at break against 1.4% for FDM HIPS.

Which conducts heat better, FDM HIPS or Plastic POM/Acetal?

Plastic POM/Acetal conducts heat better: 0.4 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

FDM HIPS expands less: 80 µm/m·K against 122 µm/m·K for Plastic POM/Acetal.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSPlastic POM/Acetal
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSPlastic POM/Acetal
Strength against density

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