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FDM HIPS vs. DMLS 316L Stainless Steel

Compare FDM HIPS vs. DMLS 316L Stainless Steel strength, stiffness, weight and thermal properties.

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FDM HIPS3D printed (FDM)
DMLS 316L Stainless Steel3D printed metal (DMLS)
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Mechanical
Yield strengthnot given (tensile used)530MPasourcetypical, as manufactured, horizontal
Ultimate tensile strength18.4MPasourcetypical640MPasourcetypical, as manufactured, horizontal
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypical40%sourcetypical at break, as manufactured, horizontal
Young's modulus (stiffness)1.59GPasourcetypical185GPasourcetypical, as built, horizontal (XY); EOSINT M280-400W / M290-400W, 316L_Surface 1.0, 20 µm (2014 sheet)
Density1,023kg/m³sourcetypical7,900kg/m³sourcepart density (ISO 3369, not labelled min or typical), EOS M 290, 40 µm FlexLine
Strength to weight18kN·m/kg67.1kN·m/kg3.73x higher
Stiffness to weight1.55MN·m/kg23.4MN·m/kg15.1x higher
Poisson's rationot sourced0.3sourcebase material: austenitic stainless steels incl. 1.4404 (316L), design value
Shear modulusnot sourced71.2GPa
Bulk modulusnot sourced154GPa
Speed of sound1,246m/s4,839m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical16.2W/m·Ksourcebase material: wrought 316/316L (Cleveland-Cliffs), at 100 °C
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical15.7µm/m·Ksourcemean 25-100 °C, ASTM E228
100 mm part over a 50 °C swing400µm growth78.6µm growth5.09x less
Specific heatnot sourced500J/kg·Ksourcebase material: wrought 316/316L (Cleveland-Cliffs), 0-100 °C
Heats up and cools (diffusivity)not sourced4.1mm²/s
Thermal shock resistancenot sourced2,067W/m
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPanot sourced
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.EOS StainlessSteel 316L (powder 9011-0032), EOS M 290, ParameterSet 316L 20µm Surface M290/400W, as manufactured, horizontal; ISO 6892-1

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS and DMLS 316L Stainless Steel are 3D printed: their properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than DMLS 316L Stainless Steel?

DMLS 316L Stainless Steel is stronger: its yield strength is 530 MPa against tensile strength 18.4 MPa for FDM HIPS (28.8x).

Which is lighter, FDM HIPS or DMLS 316L Stainless Steel?

FDM HIPS is lighter: 1,023 kg/m³ against 7,900 kg/m³ for DMLS 316L Stainless Steel.

Which is stiffer, FDM HIPS or DMLS 316L Stainless Steel?

DMLS 316L Stainless Steel is stiffer: Young's modulus 185 GPa against 1.59 GPa for FDM HIPS, so the same part in DMLS 316L Stainless Steel deflects less under the same load.

Which is lighter for the same job, FDM HIPS or DMLS 316L Stainless Steel?

For the same stiffness or strength: FDM HIPS is lighter for a stiff panel or plate, strong panel or plate; DMLS 316L Stainless Steel is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam.

Part that must beFDM HIPSDMLS 316L Stainless Steel
Stiff rod or tie (tension)15.1x heavierlighter
Stiff beam (bending)40% heavierlighter
Stiff panel or platelighter1.58x heavier
Strong rod or tie3.73x heavierlighter
Strong beam22% heavierlighter
Strong panel or platelighter44% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or DMLS 316L Stainless Steel?

DMLS 316L Stainless Steel conducts heat better: 16.2 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

DMLS 316L Stainless Steel expands less: 15.7 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelFDM HIPSDMLS 316L Stainless Steel
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 17-4PH Stainless SteelBrickFDM HIPSDMLS 316L Stainless Steel
Strength against density

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