Materials / Compare

FDM HIPS vs. Titanium

Compare FDM HIPS vs. Titanium strength, stiffness, weight and thermal properties.

Change either side
FDM HIPS3D printed (FDM)
TitaniumWrought
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strengthnot given (tensile used)885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength18.4MPasourcetypical940MPasourcetypical, plate, annealed
Flexural strength31.8MPasourcetypicalnot sourced
Elongation at break1.4%sourcetypical16%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)1.59GPasourcetypical107–122GPasourcetypical range, 20 °C
Density1,023kg/m³sourcetypical4,430kg/m³sourcenominal
Strength to weight18kN·m/kg200kN·m/kg11.1x higher
Stiffness to weight1.55MN·m/kg25.8MN·m/kg16.7x higher
Poisson's rationot sourced0.342sourcemean of TIMET measurements
Shear modulusnot sourced42.7GPa
Bulk modulusnot sourced121GPa
Speed of sound1,246m/s5,084m/s
Thermal
Thermal conductivity0.17W/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion80µm/m·Ksourcebase material: INEOS Styrolution PS 486N injection-molding HIPS, typical9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing400µm growth45µm growth8.89x less
Specific heatnot sourced580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)not sourced2.57mm²/s
Thermal shock resistancenot sourced3,730W/m
Melting pointnot sourced1,630–1,650°Csourcemelting range
Glass transition99°Csourcetypicalnot sourced
Max service temperature86°CsourceHDT 1.8 MPa400°Csourceupper recommended use temperature
Values forBASF Forward AM (BASF 3D Printing Solutions) Ultrafuse HiPS, TDS v2.2 (13.11.2019), printed specimens, XY 'Flat'. Specimen print settings are not stated; recommended processing on the sheet: nozzle 240-260 °C, bed 100-120 °C, 40-80 mm/s. Product is discontinued (Forward AM product page) but the TDS is still served by Forward AM.TIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM HIPS is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM HIPS stronger than Titanium?

Titanium is stronger: its yield strength is 885 MPa against tensile strength 18.4 MPa for FDM HIPS (48.1x).

Which is lighter, FDM HIPS or Titanium?

FDM HIPS is lighter: 1,023 kg/m³ against 4,430 kg/m³ for Titanium.

Which is stiffer, FDM HIPS or Titanium?

Titanium is stiffer: Young's modulus 115 GPa against 1.59 GPa for FDM HIPS, so the same part in Titanium deflects less under the same load.

Which is lighter for the same job, FDM HIPS or Titanium?

For the same stiffness or strength: FDM HIPS is lighter for a stiff panel or plate; Titanium is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM HIPSTitanium
Stiff rod or tie (tension)16.7x heavierlighter
Stiff beam (bending)1.96x heavierlighter
Stiff panel or platelighter4% heavier
Strong rod or tie11.1x heavierlighter
Strong beam3.05x heavierlighter
Strong panel or plate1.6x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM HIPS or Titanium?

Titanium conducts heat better: 6.6 W/m·K against 0.17 W/m·K for FDM HIPS.

Which expands less with temperature?

Titanium expands less: 9 µm/m·K against 80 µm/m·K for FDM HIPS.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM HIPSTitanium
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM HIPSTitanium
Strength against density

Related comparisons