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Iron vs. Magnesium AZ31B-H24

Compare Iron vs. Magnesium AZ31B-H24 strength, stiffness, weight and thermal properties.

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IronWrought
Magnesium AZ31B-H24Wrought
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Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization anneal220MPasourcetypical, H24, 0.5-6 mm, 0.2 % proof stress
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization anneal290MPasourcetypical, H24, 0.5-6 mm
Elongation at break38%sourcetypical, gauge 4D013%sourcetypical, H24, 0.5-6 mm, gauge 5.65√A
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal44.8GPasourcetypical (handbook physical constant)
Density7,860kg/m³sourcetypical1,769kg/m³sourcenominal
Strength to weight23.7kN·m/kg124kN·m/kg5.26x higher
Stiffness to weight26.3MN·m/kg4% higher25.3MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)0.35sourcetypical (handbook physical constant)
Shear modulus80.7GPa4.87x stiffer in shear16.6GPa
Bulk modulus158GPa49.8GPa
Speed of sound5,132m/s5,032m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °C76.9W/m·Ksourcetypical (temper/temperature not stated)
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °C26.8µm/m·Ksourcetypical (temperature range not stated)
100 mm part over a 50 °C swing68.5µm growth1.96x less134µm growth
Specific heat450J/kg·Ksourcetypical1,040J/kg·Ksourcetypical
Heats up and cools (diffusivity)20.7mm²/s41.8mm²/s2.02x faster
Thermal shock resistance3,447W/m9,159W/m2.66x more resistant
Melting point1,532°Csourcetypicalnot sourced
Max service temperaturenot sourced149°Csourcestated application limit
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.AZ31B-H24 sheet 0.016-0.062 in., MIL-HDBK-5J Table 4.2.1.0(b) (AMS 4377); strengths are S-basis MINIMUMS

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Iron stronger than Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is stronger: its yield strength is 220 MPa against 186 MPa for Iron (18%).

Which is lighter, Iron or Magnesium AZ31B-H24?

Magnesium AZ31B-H24 is lighter: 1,769 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Iron or Magnesium AZ31B-H24?

Iron is stiffer: Young's modulus 207 GPa against 44.8 GPa for Magnesium AZ31B-H24, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or Magnesium AZ31B-H24?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension); Magnesium AZ31B-H24 is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beIronMagnesium AZ31B-H24
Stiff rod or tie (tension)lighter4% heavier
Stiff beam (bending)2.07x heavierlighter
Stiff panel or plate2.67x heavierlighter
Strong rod or tie5.26x heavierlighter
Strong beam4.97x heavierlighter
Strong panel or plate4.83x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Iron or Magnesium AZ31B-H24?

Magnesium AZ31B-H24 conducts heat better: 76.9 W/m·K against 73.2 W/m·K for Iron.

Which expands less with temperature?

Iron expands less: 13.7 µm/m·K against 26.8 µm/m·K for Magnesium AZ31B-H24.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelIronMagnesium AZ31B-H24
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickIronMagnesium AZ31B-H24
Strength against density

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