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Iron vs. Titanium Ti-6Al-4V

Compare Iron vs. Titanium Ti-6Al-4V strength, stiffness, weight and thermal properties.

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IronWrought
Titanium Ti-6Al-4VWrought
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Mechanical
Yield strength186MPasourcetypical (0.2% YS), hot rolled + SRA/recrystallization anneal885MPasourcetypical, plate (>0.187 in), annealed, 0.2% offset
Ultimate tensile strength290MPasourcetypical, SRA/recrystallization anneal940MPasourcetypical, plate, annealed
Elongation at break38%sourcetypical, gauge 4D016%sourcetypical, in 2 in., plate annealed
Young's modulus (stiffness)207GPasourcetypical, after SRA/recrystallization anneal107–122GPasourcetypical range, 20 °C
Density7,860kg/m³sourcetypical4,430kg/m³sourcenominal
Strength to weight23.7kN·m/kg200kN·m/kg8.44x higher
Stiffness to weight26.3MN·m/kg2% higher25.8MN·m/kg
Poisson's ratio0.282sourceNIST critically evaluated best value (polycrystalline iron)0.342sourcemean of TIMET measurements
Shear modulus80.7GPa1.89x stiffer in shear42.7GPa
Bulk modulus158GPa121GPa
Speed of sound5,132m/s5,084m/s
Thermal
Thermal conductivity73.2W/m·Ksourcetypical at 20 °C6.6W/m·Ksourcetypical, 20 °C, mill annealed
Thermal expansion13.7µm/m·Ksourcemean, 20-399 °C9µm/m·Ksourcetypical, mean 0-100 °C
100 mm part over a 50 °C swing68.5µm growth45µm growth1.52x less
Specific heat450J/kg·Ksourcetypical580J/kg·Ksourcetypical, 20 °C
Heats up and cools (diffusivity)20.7mm²/s8.06x faster2.57mm²/s
Thermal shock resistance3,447W/m3,730W/m8% more resistant
Melting point1,532°Csourcetypical1,630–1,650°Csourcemelting range
Max service temperaturenot sourced400°Csourceupper recommended use temperature
Values forCleveland-Cliffs / AK Steel ARMCO Pure Iron Product Data Bulletin (07/2022): Table 1 typical physical properties, Table 2 typical mechanical properties after SRA/recrystallization anneal.TIMETAL 6-4 (Ti-6Al-4V Grade 5) annealed plate typical (TIMET properties manual) + TIMET datasheet TMC-0150 physical properties

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Iron stronger than Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is stronger: its yield strength is 885 MPa against 186 MPa for Iron (4.76x).

Which is lighter, Iron or Titanium Ti-6Al-4V?

Titanium Ti-6Al-4V is lighter: 4,430 kg/m³ against 7,860 kg/m³ for Iron.

Which is stiffer, Iron or Titanium Ti-6Al-4V?

Iron is stiffer: Young's modulus 207 GPa against 115 GPa for Titanium Ti-6Al-4V, so the same part in Iron deflects less under the same load.

Which is lighter for the same job, Iron or Titanium Ti-6Al-4V?

For the same stiffness or strength: Iron is lighter for a stiff rod or tie (tension); Titanium Ti-6Al-4V is lighter for a stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must beIronTitanium Ti-6Al-4V
Stiff rod or tie (tension)lighter2% heavier
Stiff beam (bending)32% heavierlighter
Stiff panel or plate46% heavierlighter
Strong rod or tie8.44x heavierlighter
Strong beam5.02x heavierlighter
Strong panel or plate3.87x heavierlighter

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Iron or Titanium Ti-6Al-4V?

Iron conducts heat better: 73.2 W/m·K against 6.6 W/m·K for Titanium Ti-6Al-4V.

Which expands less with temperature?

Titanium Ti-6Al-4V expands less: 9 µm/m·K against 13.7 µm/m·K for Iron.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelIronTitanium Ti-6Al-4V
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Brass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickIronTitanium Ti-6Al-4V
Strength against density

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