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Magnesium AZ91D vs. Plastic PTFE

Compare Magnesium AZ91D vs. Plastic PTFE strength, stiffness, weight and thermal properties.

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Magnesium AZ91DCast
Plastic PTFEBulk polymer (molded or machined)
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Mechanical
Yield strength150MPasourcetypical, 0.2% tensile yield, ambient temperature9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)
Ultimate tensile strength230MPasourcetypical, ambient temperature39.3MPasourcetypical, skived tape 0.13 mm
Elongation at break3%sourcetypical, ambient temperature350%sourcetypical, skived tape 0.13 mm
Young's modulus (stiffness)45GPasourcetypicalnot sourced
Density1,810kg/m³sourcetypical2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)
Strength to weight82.9kN·m/kg19.9x higher4.17kN·m/kg
Stiffness to weight24.9MN·m/kgnot sourced
Poisson's ratio0.35sourcebase material: AZ91C casting (MIL-HDBK-5J handbook physical constant)0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)
Shear modulus16.7GPanot sourced
Bulk modulus50GPanot sourced
Speed of sound4,986m/snot sourced
Thermal
Thermal conductivity72W/m·Ksourcetypical0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen
Thermal expansion25µm/m·Ksourcetypical, temperature range not stated100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)
100 mm part over a 50 °C swing125µm growth4x less500µm growth
Specific heat1,050J/kg·Ksourcetypical1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)
Heats up and cools (diffusivity)37.9mm²/s458x faster0.0827mm²/s
Thermal shock resistance6,240W/mnot sourced
Melting point470–595°Csourcemelting range327°Csourcesecond melting peak (sintered polymer), +/-10
Max service temperaturenot sourced260°Csourceservice temperature (Chemours general Teflon PTFE statement)
Values forELEKTRON AZ91D magnesium die-casting alloy, as cast; Magnesium Elektron datasheet 475 (7/01), typical properties; Poisson from MIL-HDBK-5J for AZ91C castings.Chemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Magnesium AZ91D stronger than Plastic PTFE?

Magnesium AZ91D is stronger: its yield strength is 150 MPa against 9 MPa for Plastic PTFE (16.7x).

Which is lighter, Magnesium AZ91D or Plastic PTFE?

Magnesium AZ91D is lighter: 1,810 kg/m³ against 2,160 kg/m³ for Plastic PTFE.

Which is lighter for the same job, Magnesium AZ91D or Plastic PTFE?

For the same stiffness or strength: Magnesium AZ91D is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beMagnesium AZ91DPlastic PTFE
Strong rod or tielighter19.9x heavier
Strong beamlighter7.79x heavier
Strong panel or platelighter4.87x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Magnesium AZ91D or Plastic PTFE?

Magnesium AZ91D conducts heat better: 72 W/m·K against 0.25 W/m·K for Plastic PTFE.

Which expands less with temperature?

Magnesium AZ91D expands less: 25 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 72 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPCB Laminate FR-4SiliconCeramic Alumina 96%Ceramic Aluminum NitrideAluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Solder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Magnesium AZ91D
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless Steel 304Stainless Steel 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless Steel 303Stainless Steel 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPCB Laminate FR-4SiliconCeramic Alumina 96%Aluminum A380Aluminum 6063-T6Aluminum 1100-OAluminum ADC12Solder SAC305Plastic PBT GF30Plastic PPS GF40Plastic LCP GF30Magnesium AZ91DPlastic PTFE
Strength against density

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