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Magnesium AZ31B-H24 vs. Steel AISI 4340

Compare Magnesium AZ31B-H24 vs. Steel AISI 4340 strength, stiffness, weight and thermal properties.

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Magnesium AZ31B-H24Wrought
Steel AISI 4340Wrought
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Mechanical
Yield strength220MPasourcetypical, H24, 0.5-6 mm, 0.2 % proof stress1,035MPasourcetypical, transverse
Ultimate tensile strength290MPasourcetypical, H24, 0.5-6 mm1,140MPasourcetypical, transverse
Elongation at break13%sourcetypical, H24, 0.5-6 mm, gauge 5.65√A18%sourcetypical, transverse
Young's modulus (stiffness)44.8GPasourcetypical (handbook physical constant)200GPasourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Density1,769kg/m³sourcenominal7,840kg/m³sourcetypical
Strength to weight124kN·m/kg132kN·m/kg6% higher
Stiffness to weight25.3MN·m/kg25.5MN·m/kg
Poisson's ratio0.35sourcetypical (handbook physical constant)0.32sourceMIL-HDBK-5J design value (AISI 4340, quenched and tempered)
Shear modulus16.6GPa75.7GPa4.56x stiffer in shear
Bulk modulus49.8GPa185GPa
Speed of sound5,032m/s5,049m/s
Thermal
Thermal conductivity76.9W/m·Ksourcetypical (temper/temperature not stated)37.5W/m·Ksourcetypical
Thermal expansion26.8µm/m·Ksourcetypical (temperature range not stated)11.3µm/m·Ksourcemean, -18 to 93 °C
100 mm part over a 50 °C swing134µm growth56.5µm growth2.37x less
Specific heat1,040J/kg·Ksourcetypical448J/kg·Ksourcetypical
Heats up and cools (diffusivity)41.8mm²/s3.92x faster10.7mm²/s
Thermal shock resistance9,159W/m11,678W/m27% more resistant
Max service temperature149°Csourcestated application limitnot sourced
Values forAZ31B-H24 sheet 0.016-0.062 in., MIL-HDBK-5J Table 4.2.1.0(b) (AMS 4377); strengths are S-basis MINIMUMSCarpenter (Latrobe) Lescalloy 4340 VAC-ARC datasheet; mechanical row for 1100 °F temper; physical properties grade-level

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Questions

Is Magnesium AZ31B-H24 stronger than Steel AISI 4340?

Steel AISI 4340 is stronger: its yield strength is 1,035 MPa against 220 MPa for Magnesium AZ31B-H24 (4.7x).

Which is lighter, Magnesium AZ31B-H24 or Steel AISI 4340?

Magnesium AZ31B-H24 is lighter: 1,769 kg/m³ against 7,840 kg/m³ for Steel AISI 4340.

Which is stiffer, Magnesium AZ31B-H24 or Steel AISI 4340?

Steel AISI 4340 is stiffer: Young's modulus 200 GPa against 44.8 GPa for Magnesium AZ31B-H24, so the same part in Steel AISI 4340 deflects less under the same load.

Which is lighter for the same job, Magnesium AZ31B-H24 or Steel AISI 4340?

For the same stiffness or strength: Magnesium AZ31B-H24 is lighter for a stiff beam (bending), stiff panel or plate, strong beam, strong panel or plate; Steel AISI 4340 is lighter for a strong rod or tie.

Part that must beMagnesium AZ31B-H24Steel AISI 4340
Stiff rod or tie (tension)about equalabout equal
Stiff beam (bending)lighter2.1x heavier
Stiff panel or platelighter2.69x heavier
Strong rod or tie6% heavierlighter
Strong beamlighter1.58x heavier
Strong panel or platelighter2.04x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Magnesium AZ31B-H24 or Steel AISI 4340?

Magnesium AZ31B-H24 conducts heat better: 76.9 W/m·K against 37.5 W/m·K for Steel AISI 4340.

Which expands less with temperature?

Steel AISI 4340 expands less: 11.3 µm/m·K against 26.8 µm/m·K for Magnesium AZ31B-H24.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelMagnesium AZ31B-H24Steel AISI 4340
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickMagnesium AZ31B-H24Steel AISI 4340
Strength against density

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