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Plastic Nylon vs. Plastic Polycarbonate

Compare Plastic Nylon vs. Plastic Polycarbonate strength, stiffness, weight and thermal properties.

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Plastic Nylon3D printed (FDM)
Plastic PolycarbonateBulk polymer (molded or machined)
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Mechanical
Yield strength63.1MPasourcetypical65MPasourcetypical, tensile yield
Ultimate tensile strength63.1MPasourcetypical, peak stress (= stress at yield)65MPasourcetypical, stress at break
Flexural strength82.9MPasourcetypical97MPasourcetypical, flexural strength
Elongation at breaknot sourced125%sourcetypical, strain at break
Young's modulus (stiffness)2.33GPasourcetypical2.4GPasourcetypical
Density1,140kg/m³sourcetypical1,200kg/m³sourcetypical
Strength to weight55.4kN·m/kg2% higher54.2kN·m/kg
Stiffness to weight2.04MN·m/kg2% higher2MN·m/kg
Poisson's ratio0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)0.38sourcetypical, polycarbonate family (Covestro Part and Mold Design guide, Table 3-1)
Shear modulus0.833GPa0.87GPa4% stiffer in shear
Bulk modulus3.89GPa3.33GPa
Speed of sound1,430m/s1,414m/s
Thermal
Thermal conductivity0.33W/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)0.2W/m·Ksourcetypical, through-plane, 23 C
Thermal expansion98–102µm/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K, 98) and PA6 (B3S, 102), 23-55 C65µm/m·Ksourcetypical, 23-55 C, parallel and normal
100 mm part over a 50 °C swing500µm growth325µm growth1.54x less
Specific heat1,700J/kg·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)1,172J/kg·Ksourcetypical (guide value), Bayer ASTM datasheet for Makrolon 2405, ASTM D 2766
Heats up and cools (diffusivity)0.17mm²/s20% faster0.142mm²/s
Thermal shock resistance53.6W/m4% more resistant51.7W/m
Melting point188°Csourcetypicalnot sourced
Glass transition55.1°Csourcetypical144°Csourcetypical, DSC 10 C/min
Max service temperature89.2°CsourceHDT 0.455 MPa (printed specimens)125°CsourceUL 746B RTI, tensile strength, 1.5 mm
Values forUltimaker Nylon, 3D-printed specimens, XY (flat), conditioned >=24 h at room temperature; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v2.00, April 20, 2022.Covestro Makrolon 2405 general-purpose PC (MVR 19), Covestro technical datasheet version 2026-09-28, typical values

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic Nylon is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic Nylon stronger than Plastic Polycarbonate?

Plastic Polycarbonate is stronger: its yield strength is 65 MPa against 63.1 MPa for Plastic Nylon (3%).

Which is lighter, Plastic Nylon or Plastic Polycarbonate?

Plastic Nylon is lighter: 1,140 kg/m³ against 1,200 kg/m³ for Plastic Polycarbonate.

Which is stiffer, Plastic Nylon or Plastic Polycarbonate?

Plastic Polycarbonate is stiffer: Young's modulus 2.4 GPa against 2.33 GPa for Plastic Nylon, so the same part in Plastic Polycarbonate deflects less under the same load.

Which is lighter for the same job, Plastic Nylon or Plastic Polycarbonate?

For the same stiffness or strength: Plastic Nylon is lighter for a stiff rod or tie (tension), stiff beam (bending), stiff panel or plate, strong rod or tie, strong beam, strong panel or plate.

Part that must bePlastic NylonPlastic Polycarbonate
Stiff rod or tie (tension)lighter2% heavier
Stiff beam (bending)lighter4% heavier
Stiff panel or platelighter4% heavier
Strong rod or tielighter2% heavier
Strong beamlighter3% heavier
Strong panel or platelighter4% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic Nylon or Plastic Polycarbonate?

Plastic Nylon conducts heat better: 0.33 W/m·K against 0.2 W/m·K for Plastic Polycarbonate.

Which expands less with temperature?

Plastic Polycarbonate expands less: 65 µm/m·K against 100 µm/m·K for Plastic Nylon.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic NylonPlastic Polycarbonate
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPURubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic NylonPlastic Polycarbonate
Strength against density

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