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Plastic Nylon vs. Steel AISI 1045

Compare Plastic Nylon vs. Steel AISI 1045 strength, stiffness, weight and thermal properties.

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Plastic Nylon3D printed (FDM)
Steel AISI 1045Wrought
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Mechanical
Yield strength63.1MPasourcetypical531MPasourceproducer-stated, cold drawn
Ultimate tensile strength63.1MPasourcetypical, peak stress (= stress at yield)627MPasourceproducer-stated, cold drawn
Flexural strength82.9MPasourcetypicalnot sourced
Elongation at breaknot sourced12%sourcein 2 in (50.8 mm)
Young's modulus (stiffness)2.33GPasourcetypical210GPasourcetypical90.1x stiffer
Density1,140kg/m³sourcetypical6.84x lighter7,800kg/m³sourcetypical
Strength to weight55.4kN·m/kg68.1kN·m/kg23% higher
Stiffness to weight2.04MN·m/kg26.9MN·m/kg13.2x higher
Poisson's ratio0.4sourcebase material: unfilled polyamide (PA), conditioned, maker design-guide family value (Covestro Table 3-1)0.3sourcetypical
Shear modulus0.833GPa80.8GPa97x stiffer in shear
Bulk modulus3.89GPa175GPa
Speed of sound1,430m/s5,189m/s
Thermal
Thermal conductivity0.33W/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)40–45W/m·Ksourcetypical range, ambient
Thermal expansion98–102µm/m·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K, 98) and PA6 (B3S, 102), 23-55 C12µm/m·Ksourcetypical, mean 20-300 °C
100 mm part over a 50 °C swing500µm growth60µm growth8.33x less
Specific heat1,700J/kg·Ksourcebase material: unreinforced BASF Ultramid PA66 (A3K) and PA6 (B3S), 23 C (same value for both)460–480J/kg·Ksourcetypical range, 50/100 °C
Heats up and cools (diffusivity)0.17mm²/s11.6mm²/s68.1x faster
Thermal shock resistance53.6W/m6,269W/m117x more resistant
Melting point188°Csourcetypicalnot sourced
Glass transition55.1°Csourcetypicalnot sourced
Max service temperature89.2°CsourceHDT 0.455 MPa (printed specimens)not sourced
Values forUltimaker Nylon, 3D-printed specimens, XY (flat), conditioned >=24 h at room temperature; Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS v2.00, April 20, 2022.AISI 1045 cold drawn bar (Niagara LaSalle) for mechanical; Ovako C45 (lists 'SAE 1045' as a similar designation) for physical constants

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

Plastic Nylon is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is Plastic Nylon stronger than Steel AISI 1045?

Steel AISI 1045 is stronger: its yield strength is 531 MPa against 63.1 MPa for Plastic Nylon (8.42x).

Which is lighter, Plastic Nylon or Steel AISI 1045?

Plastic Nylon is lighter: 1,140 kg/m³ against 7,800 kg/m³ for Steel AISI 1045.

Which is stiffer, Plastic Nylon or Steel AISI 1045?

Steel AISI 1045 is stiffer: Young's modulus 210 GPa against 2.33 GPa for Plastic Nylon, so the same part in Steel AISI 1045 deflects less under the same load.

Which is lighter for the same job, Plastic Nylon or Steel AISI 1045?

For the same stiffness or strength: Plastic Nylon is lighter for a stiff panel or plate, strong beam, strong panel or plate; Steel AISI 1045 is lighter for a stiff rod or tie (tension), stiff beam (bending), strong rod or tie.

Part that must bePlastic NylonSteel AISI 1045
Stiff rod or tie (tension)13.2x heavierlighter
Stiff beam (bending)39% heavierlighter
Stiff panel or platelighter1.53x heavier
Strong rod or tie23% heavierlighter
Strong beamlighter1.65x heavier
Strong panel or platelighter2.36x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, Plastic Nylon or Steel AISI 1045?

Steel AISI 1045 conducts heat better: 42.5 W/m·K against 0.33 W/m·K for Plastic Nylon.

Which expands less with temperature?

Steel AISI 1045 expands less: 12 µm/m·K against 100 µm/m·K for Plastic Nylon.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelPlastic NylonSteel AISI 1045
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPURubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PolycarbonateFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickPlastic NylonSteel AISI 1045
Strength against density

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