Materials / Compare

FDM Polycarbonate vs. Plastic PTFE

Compare FDM Polycarbonate vs. Plastic PTFE strength, stiffness, weight and thermal properties.

Change either side
FDM Polycarbonate3D printed (FDM)
Plastic PTFEBulk polymer (molded or machined)
Try it on a partA bracket to run stress or thermal on, free in your browserOpen in LessCADOpen in LessCAD
Mechanical
Yield strength53.3MPasourcetypical9MPasourcetypical yield strength at 23 °C (Teflon PTFE, Table 8)
Ultimate tensile strength53.3MPasourcetypical, peak stress (= stress at yield)39.3MPasourcetypical, skived tape 0.13 mm
Flexural strength89.4MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypical350%sourcetypical, skived tape 0.13 mm
Young's modulus (stiffness)2.39GPasourcetypicalnot sourced
Density1,180–1,200kg/m³sourcerange2,160kg/m³sourcetypical (standard specific gravity, ASTM D4894)
Strength to weight44.8kN·m/kg10.7x higher4.17kN·m/kg
Stiffness to weight2.01MN·m/kgnot sourced
Poisson's ratio0.38sourcebase material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)0.46sourcetypical, 23 °C (Teflon PTFE resins, Chemours handbook)
Shear modulus0.867GPanot sourced
Bulk modulus3.33GPanot sourced
Speed of sound1,418m/snot sourced
Thermal
Thermal conductivity0.2W/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °C0.25W/m·Ksourcetypical, granular resin, 4.6 mm specimen
Thermal expansion65µm/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallel100µm/m·Ksourcetypical, granular resin, 23-60 °C (ASTM E228)
100 mm part over a 50 °C swing325µm growth1.54x less500µm growth
Specific heatnot sourced1,400J/kg·Ksourcetypical, granular resin, 20 °C (ASTM D4591)
Heats up and cools (diffusivity)not sourced0.0827mm²/s
Thermal shock resistance42.5W/mnot sourced
Melting pointnot sourced327°Csourcesecond melting peak (sintered polymer), +/-10
Glass transition108°Csourcetypicalnot sourced
Max service temperature105°CsourceHDT 0.455 MPa (printed specimens)260°Csourceservice temperature (Chemours general Teflon PTFE statement)
Values forUltimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.Chemours Teflon PTFE 7C X granular molding resin, typical values (tensile/elongation measured on 0.13 mm skived tape)

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM Polycarbonate stronger than Plastic PTFE?

FDM Polycarbonate is stronger: its yield strength is 53.3 MPa against 9 MPa for Plastic PTFE (5.92x).

Which is lighter, FDM Polycarbonate or Plastic PTFE?

FDM Polycarbonate is lighter: 1,190 kg/m³ against 2,160 kg/m³ for Plastic PTFE.

Which is lighter for the same job, FDM Polycarbonate or Plastic PTFE?

For the same stiffness or strength: FDM Polycarbonate is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM PolycarbonatePlastic PTFE
Strong rod or tielighter10.7x heavier
Strong beamlighter5.94x heavier
Strong panel or platelighter4.42x heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which conducts heat better, FDM Polycarbonate or Plastic PTFE?

Plastic PTFE conducts heat better: 0.25 W/m·K against 0.2 W/m·K for FDM Polycarbonate.

Which expands less with temperature?

FDM Polycarbonate expands less: 65 µm/m·K against 100 µm/m·K for Plastic PTFE.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM Polycarbonate
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonRubberAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM PolycarbonatePlastic PTFE
Strength against density

Related comparisons