Materials / Compare

FDM Polycarbonate vs. Rubber

Compare FDM Polycarbonate vs. Rubber strength, stiffness, weight and thermal properties.

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FDM Polycarbonate3D printed (FDM)
RubberBulk polymer (molded or machined)
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Mechanical
Yield strength53.3MPasourcetypicalnot given (tensile used)
Ultimate tensile strength53.3MPasourcetypical, peak stress (= stress at yield)23MPasourcetypical
Flexural strength89.4MPasourcetypicalnot sourced
Elongation at break9.2%sourcetypical830%sourcetypical90.2x more ductile
Young's modulus (stiffness)2.39GPasourcetypicalnot sourced
Density1,180–1,200kg/m³sourcerange960kg/m³sourcetypical (specific gravity)
Strength to weight44.8kN·m/kg1.87x higher24kN·m/kg
Stiffness to weight2.01MN·m/kgnot sourced
Poisson's ratio0.38sourcebase material: polycarbonate family typical (Covestro Part and Mold Design guide, Table 3-1)0.5sourcegovernment (NBS J. Res. 68A, 1964): computed by NBS for peroxide-cured gum NR vulcanizate, 25 °C, infinitesimal deformation0.49 in the solver: the linear element locks as the ratio nears 0.5 (nearly incompressible).
Shear modulus0.867GPanot sourced
Bulk modulus3.33GPanot sourced
Speed of sound1,418m/snot sourced
Thermal
Thermal conductivity0.2W/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, through-plane, 23 °C0.151W/m·Ksourcegovernment selected value (US Army Natick Laboratories TR 66-49-PR, 1966), soft vulcanized natural rubber, 25 °C
Thermal expansion65µm/m·Ksourcebase material: Covestro Makrolon 2405 injection-molding PC, typical, 23-55 °C, parallelnot sourced
100 mm part over a 50 °C swing325µm growthnot sourced
Specific heatnot sourced1,881J/kg·Ksourcegovernment (NBS J. Res. 68A, Table 7; values observed for unvulcanized NR by Bekkedahl and Matheson), 25 °C
Heats up and cools (diffusivity)not sourced0.0836mm²/s
Thermal shock resistance42.5W/mnot sourced
Glass transition108°Csourcetypicalnot sourced
Max service temperature105°CsourceHDT 0.455 MPa (printed specimens)70°Csourcecontinuous use operating range
Values forUltimaker PC, 3D-printed specimens, XY (flat); Ultimaker S5 Pro, engineering intent profile, 0.15 mm layer height, AA 0.4 print core, 100% infill, Cura 4.9, printed one-at-a-time, conditioned >=24 h at room temperature. TDS (file v5.00), April 20, 2022.Weir Minerals Linatex Premium rubber (95 % natural rubber), typical physical properties, spec sheet WMD0118/202305

Every value links to the document that states it. "Not sourced" means no citable source states it (or only a specification minimum); figures computed from it are left out too.

FDM Polycarbonate is 3D printed: its properties depend on build direction and print settings; these are typical values.

Questions

Is FDM Polycarbonate stronger than Rubber?

FDM Polycarbonate is stronger: its yield strength is 53.3 MPa against tensile strength 23 MPa for Rubber (2.32x).

Which is lighter, FDM Polycarbonate or Rubber?

Rubber is lighter: 960 kg/m³ against 1,190 kg/m³ for FDM Polycarbonate.

Which is lighter for the same job, FDM Polycarbonate or Rubber?

For the same stiffness or strength: FDM Polycarbonate is lighter for a strong rod or tie, strong beam, strong panel or plate.

Part that must beFDM PolycarbonateRubber
Strong rod or tielighter1.87x heavier
Strong beamlighter41% heavier
Strong panel or platelighter23% heavier

For the same stiffness or strength, mass scales with density over stiffness (or strength) raised to a power set by how the part is loaded: 1 for a rod in tension, 1/2 for a beam in bending, 1/3 for a panel (the standard material-selection indices).

Which is more ductile, FDM Polycarbonate or Rubber?

Rubber stretches further before it breaks: 830% elongation at break against 9.2% for FDM Polycarbonate.

Which conducts heat better, FDM Polycarbonate or Rubber?

FDM Polycarbonate conducts heat better: 0.2 W/m·K against 0.151 W/m·K for Rubber.

Among 59 materials

1k10k0.1110100Density (kg/m³)Young's modulus (GPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelFDM Polycarbonate
Stiffness against density
1k10k101001kDensity (kg/m³)Yield strength (MPa)Plastic PLAPlastic PETGPlastic ABSPlastic TPUPlastic NylonAluminumSteelIronTitaniumSteel AISI 1018Stainless 304Stainless 316Aluminum 6061-T6Aluminum 7075-T6Brass C360Copper C110GlassSteel AISI 1045Steel AISI 4340Steel A992Stainless 303Stainless 17-4PHAluminum 2024-T351Aluminum 5052-H32Aluminum 7050-T7451Titanium Ti-6Al-4VBrass C260Nickel Inconel 718Magnesium AZ31B-H24Zinc Zamak 3Plastic ABS (bulk/injection)Plastic PolycarbonatePlastic POM/AcetalPlastic Nylon PA6Plastic Nylon PA66Plastic PEEKPlastic PTFEPlastic UHMWPEPlastic HDPEPlastic PolypropylenePlastic PMMAFDM ASAFDM PAHT-CFFDM HIPSSLA Resin Tough 2000SLA Resin Elastic 50ASLS PA12 NylonDMLS AlSi10Mg AluminumDMLS Ti-6Al-4V ELI TitaniumDMLS 316L Stainless SteelDMLS 17-4PH Stainless SteelBrickFDM PolycarbonateRubber
Strength against density

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